Hoshizaki HUR40A(-D), HWR40A(-D), HUR96A(-D) Removal and Replacement of Refrigeration Unit

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B. Removal and Replacement of Refrigeration Unit

1)Turn off the power supply, and unplug the unit.

2)Remove the front panel, then remove the wire guard located below the display panel.

3)Unhook the wiring connectors at the control box, then remove the two hex-head M6 attachment nuts and the M5 bolt.

4)Very carefully slide out the refrigeration unit. Support the evaporator as it clears the evaporator case.

5)Replace the removed parts in the reverse order of which they were removed.

6)Replace the front panel and all other guards in their correct positions.

7)Plug in the unit, and turn on the power supply.

CAUTION

1.To avoid a gas leak, be sure to prevent the refrigeration piping from coming into contact with the body when taking out and returning the refrigeration unit to its original position.

2.Do not let the fan motor or high pressure pipe touch wires.

Refrigeration Unit

Front Panel

C. Removal and Replacement of Compressor

IMPORTANT

Always install a new drier every time the sealed refrigeration system is opened. Do not replace the drier until after all other repair or replacement has been made.

Note: When replacing a compressor with a defective winding, be sure to install a new start capacitor, overload and start relay. Due to the ability of the POE oil in the compressor to absorb moisture quickly, the compressor must not be opened more than 15 minutes for replacement or service. Do not mix lubricants of different compressors even if both are charged with the same type of refrigerant, except when they use the same lubricant.

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Contents Superior Degree Reliability Energy Star Contents Page Specifications Nameplate Ratings DimensionsUndercounter Model Names HUR40A, HUF40A Units mm 1a. HUR40A-D, HUF40A-D HWR40A, HWF40A 2a. HWR40A-D, HWF40A-DHUR68A, HUF68A 3a. HUR68A-D, HUF68A-DHWR68A, HWF68A 4a. HWR68A-D, HWF68A-DHUR96A Units mm 5a. HUR96A-D HWR96A Units mm 6a. HWR96A-D II. General Information Construction Evaporator CaseSequence of Operation and Timing Charts Refrigerators Continuous Operating ModeSequence of Operation Timing Chart OperatingFreezers Continuous Operating Mode Freezers Continuous Refrigerators Energy Saving Operating Mode Defrost End Defrost thermistor reaches defrostEnergy Freezers Energy Saving Operating Mode Board Self Check Minute DelayFreezers Energy Start-Up Delay Control BoardRelay Wiring Harness K311 Thermistor Wiring Harness K151Rear FrontSettings and Diagnostics Gaining Access to Settings and DiagnosticsTemperature Display Switching the Display Between Fahrenheit and Celsius F5Adjusting the Setpoint Temperature Cabinet Temperature Correction calibration factor Settings and Diagnostics Menu Later SectionDefrost Termination Temperature F1 Defrost Interval F0Setpoint Temperature Differential F2 High Temperature Alarm Delay Time F3 Low Temperature Alarm Delay Time F4Temperature Display Scale F5 Alarm History F6Compressor Run Time F7 Operating ModesPerimeter Frame Heater ContinuousEnergy Saving III. Service Diagnosis Alarm Codes Alarm Signals Alarm Code ProblemAlarm Display Priority Error Code Priority DescriptionAlarm Details and Countermeasures High Temperature Alarm E1Reset Options Possible CausesLow Temperature Alarm E2 Defrost Alarm E3 High Pressure Alarm E4Clogged Filter Alarm E7 Defrost Temperature Sensor Malfunction Alarm E8 Clogged Filter Sensor Malfunction Alarm E9 Control Board Error Alarms EA and ED Diagnosis Chart Problem Possible Cause RemedyProblem Possible Cause Remedy Problem Possible Cause Remedy Thermistor Check IV. Removal and Replacement of Components Service for Refrigerant LinesRefrigerant Recovery BrazingEvacuation and Recharge Removal and Replacement of Refrigeration Unit Removal and Replacement of CompressorRemoval and Replacement of Evaporator Page Page Removal and Replacement of Thermistors Cabinet ThermistorDefrost Thermistor Clogged Filter Thermistor sensorRemoval and Replacement of Door Gasket Removal and Replacement of Defrost HeaterRemoval and Replacement of Control Board Removal and Replacement of Fan Motors Door Re-Hinging and Drawer ConversionCondenser Fan Motor Evaporator Fan MotorCleaning and Maintenance Instructions CleaningMaintenance Air FilterShelves Drawers115/60/1 A2. HUR40A-D, HWR40A-D auxiliary code Q6 and later HUF40A-D, HWF40A-D C1. HUR68A, HWR68A auxiliary code Q5 and earlier C2. HUR68A-D, HWR68A-D auxiliary code Q6 and later HUF68A-D, HWF68A-D HUR96A-D, HWR96A-D