Manitowoc Ice S1800 service manual Section Electrical System, Energized Parts Charts

Page 39

Section 6

Electrical System

 

 

Section 6

Electrical System

Energized Parts Charts

SELF-CONTAINED WATER-COOLED MODELS

 

 

 

Control Board Relays

 

 

Contactor

 

Ice Making

1

2

3

4

5

6

7

7A

7B

Length

Sequence Of

 

Harvest

Harvest

 

Water

 

 

 

Cond.

Water

Air

Dump

Contactor

 

Of Time

Operation

Valve

Valve

Inlet

Comp.

Fan

Pump

Comp.*

Valve

Coil

 

 

(Left)

(Right)*

Valve

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

35 sec.

 

 

 

 

 

 

START-UP 1

 

 

On

Off

 

 

 

 

 

 

On

On

(when

 

Off

On

Off

Off

Off

45 Seconds

1. Water Purge

 

 

 

used)

10 sec.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On

 

 

 

 

 

 

2. Refrigeration

Off

On

Off

Off

On

Off

On

On

Off

5 Seconds

System Start-Up

 

 

 

 

 

 

 

 

 

 

FREEZE

 

 

 

 

May

 

 

 

 

Initial Start-Up

 

 

 

 

Cycle

 

 

 

May Cycle

is 60 Seconds

SEQUENCE

Off

Off

Off

Off

Off

On

On

On/Off

On/Off

30 Seconds

3. Pre-Chill

 

 

 

 

 

 

 

 

 

 

 

during

 

 

 

 

thereafter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the first

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45 sec.

 

 

 

 

Until 10 sec.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cycles

 

 

 

May Cycle

water contact

4. Freeze

On

Off

Off

Off

Off

On

On

with ice

Off, then

On/Off

 

 

 

 

 

 

 

 

thickness

 

 

 

 

 

On one

 

 

 

 

 

 

 

 

 

 

 

 

 

probe

 

 

 

 

 

more

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

time

 

 

 

 

 

HARVEST

 

 

 

 

30 sec.

 

 

 

 

 

 

 

 

On; after

Off,

 

 

 

May Cycle

Factory-set at

SEQUENCE

On

On

On

On

On

On

35 sec.

15 sec.

On/Off

45 Seconds

5. Water Purge

 

 

 

 

 

 

 

 

 

 

On

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6. Harvest

Off

On

On

On

Off

Off

On

On

May Cycle

Bin switch

On/Off

activation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Until bin

7. AUTOMATIC

Off

Off

Off

Off

Off

Off

Off

Off

Off

switch

SHUT-OFF

re-closes &

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 min. delay

1.Initial Start-Up or Start-Up After Automatic Shut-Off * Not Used on all Models

Condenser Fan Motor

The fan motor is wired through a fan cycle pressure control, therefore, it may cycle on and off.

Harvest Water Purge

The circuit board has an adjustable water purge in the harvest cycle. This permits a 0 or 45 second purge cycle.

Auto Shut-Off

The ice machine remains off for 3 minutes before it can automatically restart. The ice machine restarts (steps 1-2) immediately after the delay period, if the bin switch re-closes prior to 3 minutes.

Safety Timers

The control board has the following non-adjustable safety timers:

The ice machine is locked into the freeze cycle for 6 minutes, before a harvest sequence can be initiated. The freeze lock is bypassed when the toggle switch is moved from the OFF to ICE position on the first cycle only.

The maximum freeze time is 60 minutes, at which time the control board automatically initiates a harvest sequence (steps 5-6).

The maximum harvest time is 3-1/2 minutes, at which time the control board automatically terminates the harvest sequence. If the bin switch is open, the ice machine will go to automatic shut-off (step 7). If the bin switch is closed, the ice machine will go to the freeze sequence (steps 3-4).

Part Number 80-1634-3

6-1

Image 39
Contents Service Manual Personal Injury Potential Read These Before ProceedingTable of Contents Table of Contents Section Ice Machine Operation Section MaintenanceSection Before Calling For Service Section Refrigeration System Table of Contents Section Electrical SystemTable of Contents Self-Contained Water-Cooled How to Read a Model NumberModel Numbers Ice Cube SizesGeneral Information Section Accessories Model/Serial Number Location Section General Information Model/Serial Number LocationWarranty Coverage General Ice Machine DimensionsWidth, Depth, and Height Dimensions Electrical and AuCS DimensionsSeries Heat of Rejection Ice Machine Air Conditioning Installation Instructions Section Location of Ice MachineIce Machine Heat of Rejection S1800M Water-CooledElectrical Requirements Section Installation Instructions Electrical ServiceVoltage Minimum Circuit AmpacitySelf Contained ICE Machine 230/1/50 For United Kingdom OnlySelf Contained ICE Machine 115/1/60 or 208-230/1/60 Self Contained ICE Machine 208-230/3/60Drain Connections Cooling Tower ApplicationsWater Supply Water Inlet LinesCondenser Installation Instructions SectionTypical Water Supply Drain Installation Water Supply and Drain Line SIZING/CONNECTIONSSection Installation Instructions Installation Check List Potential Personal Injury Situation AuCS Automatic Cleaning SystemComponent Identification Section Ice Machine OperationInitial START-UP or START-UP After Automatic SHUT-OFF Ice Machine Operation Section Sequence Of OperationAutomatic SHUT-OFF 7. Automatic Shut-Off Safety TimersHarvest Sequence 5. Water Purge HarvestIce Thickness Check Ice Machine Operation Section Operational ChecksWater Level ICE Thickness CheckHarvest Sequence Water Purge Water Purge AdjustmentThis page Intentionally Left Blank Ice Machine Operation SectionAlphaSan→ Exterior CleaningIce Machine Inspection Water-Cooled Condenser Water Regulating ValveSachet Replacement Procedure Maintenance Section GuardianInstallation Sachet Replacement FrequencyStep Section Maintenance Interior Cleaning and SanitizingCleaning Procedure Model Amount of CleanerMaintenance Section Sanitizing ProcedureSolution Type Water Mixed With Sanitizer Solution Type Water Mixed With Removal of Parts for CLEANING/SANITIZINGWater Curtain Water Curtain Removal Ice Thickness ProbeIce Thickness Probe Removal Water Distribution Tube Water TroughWater Distribution Tube Removal Water Level Probe Water PumpWater Pump Removal Water Dump Valve Dump Valve DisassemblyDrain Line Check Valve Evaporator Tray RemovalWater Inlet Valve Maintenance Section Removal from Service/Winterization Pry Open the Water Regulating Valve AUCS→ Accessory SELF-CONTAINED WATER-COOLED ICE Machines Problem Possible Cause To Correct ChecklistSafety Limit Feature Before Calling For Service SectionEnergized Parts Charts Section Electrical SystemSELF-CONTAINED WATER-COOLED Models Self-Contained Water Purge SELF-CONTAINED ModelsInitial Start-Up or Start-Up After Automatic Shut-Off Water PurgeRefrigeration System Start Up 5 Seconds Toggle Switch Refrigeration System START-UPSelf-Contained Refrigeration System Start-Up Self-Contained Pre-Chill Self-Contained Models Electrical System SectionFreeze Sequence PRE-CHILLToggle Switch Bin Switch Control Board Relays FreezeSelf-Contained Freeze Self-Contained Models Harvest Sequence Harvest Automatic Shut-Off Automatic SHUT-OFFSelf-Contained Automatic Shut-Off Wiring Diagram Legend Section Electrical System Wiring DiagramsControl Board S1800 SELF-CONTAINED 1 PhaseS1800 SELF-CONTAINED 3 Phase Main Fuse SpecificationsCheck Procedure BIN SwitchWater Curtain Removal Notes SymptomsDiagnostic Aids Continuity TestDetermine if the Compressor is Seized Compressor Electrical DiagnosticsCheck Resistance Ohm Values Check Motor Windings to GroundPtcr Diagnostics What is a PTCR?Compressor Start Sequence During Start-Up First .25 1.0 Seconds Troubleshooting PTCR’sWHY a Good Ptcr MAY Fail To Start the Compressor Model Automatic Shut-Off and RestartPart Number Checking the PtcrManitowoc Ptcr Model Manitowoc Cera-Mite RoomRelay Operation Check Diagnosing Start ComponentsCapacitor RelaySwitch Setting Terminals Ohm Reading ICE/OFF/CLEAN Toggle SwitchControl Board Electronic Control BoardInputs Safety LimitsHarvest Light Freeze Time LOCK-IN FeatureIce Thickness Probe Cleaning HOW the Probe WorksMonitoring of Harvest Light Correction Diagnosing ICE Thickness Control CircuitryFreeze Cycle Circuitry Water Inlet Valve Safety SHUT-OFFElectrical System Section Water Level Control Circuitry Water Level Probe LightProblem Water Trough Overfilling During Freeze Cycle Diagnosing Water Level Control CircuitryWait until the freeze cycle starts On or OFF Step Check Self Contained 1 Phase with Terminal Board Freeze Cycle Refrigeration Sequence SELF-CONTAINED Water -COOLED ModelsRefrigeration System Section S1800 SELF-CONTAINED Tubing Schematic General Times are in minutes Before Beginning ServiceWeights are in pounds ICE Production CheckINSTALLATION/VISUAL Inspection Checklist Water System ChecklistPossible Problem Corrective Action ICE Formation Pattern Extremely Thin at Evaporator OutletNormal Ice Formation No Ice Formation Extremely Thin at Evaporator InletSafety Limits Safety Limit IndicationAnalyzing Why Safety Limits May Stop the Ice Machine Possible Cause Check/Correct Safety Limit NotesSection Refrigeration System Analyzing Discharge Pressure During Freeze or Harvest Cycle ProcedureFreeze Cycle Discharge Pressure High Checklist Freeze Cycle Discharge Pressure Low ChecklistAnalyzing Suction Pressure During Freeze Cycle Step Example Using SY1004A Model Ice MachineFreeze Cycle Suction Pressure Low Checklist Freeze Cycle Suction Pressure High ChecklistHarvest Valve Temperature Check General Harvest Valve AnalysisFindings Comments Discharge Line Temperature Analysis General Column 3 TXV Flooding Final AnalysisColumn 1 Harvest Valve Leaking Column 2 LOW CHARGE/TXV StarvingModels Dual Expansion Valve Ice Machine Model Number Refrigeration System Operational Analysis TablesHigh Pressure CUT-OUT Hpco Control Operating Pressures S1800 SeriesSelf-Contained Water-Cooled Cycle Times Hour Ice ProductionConnections SELF-CONTAINED RECOVERY/EVACUATIONCharging Connections Self-Contained Charging ProceduresDetermining Severity Of Contamination System Contamination CLEAN-UPSevere System Contamination Cleanup Procedure Mild System Contamination Cleanup ProcedureSection Refrigeration System 10. Using Pinch-Off Tool Drier End Part Model Connection Size Number FILTER-DRIERSTotal System Refrigerant Charges Series Version Charge S1800M48 oz Recycle RecoverNew Product Specifications Refrigerant DefinitionsReclaimed Refrigerant Recovered or Recycled RefrigerantRefrigerant RE-USE Policy New RefrigerantHFC Refrigerant Questions and Answers This page Intentionally Left Blank Page Attend a Manitowoc Factory Service School