Manitowoc Ice S1800 INSTALLATION/VISUAL Inspection Checklist, Water System Checklist

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Refrigeration System	Section 7

INSTALLATION/VISUAL INSPECTION CHECKLIST

Possible Problem	Corrective Action
Ice machine is not level	Level the ice machine
Condenser is dirty	Clean the condenser
Water filtration is plugged (if	Install a new water filter
used)
Water drains are not run	Run and vent drains
separately and/or are not	according to the Installation
vented	Manual
Line set is improperly	Reinstall according to the
installed	Installation Manual

WATER SYSTEM CHECKLIST

A water-related problem often causes the same symptoms as a refrigeration system component malfunction.

Water system problems must be identified and eliminated prior to replacing refrigeration components.

Possible Problem	Corrective Action
Water area (evaporator) is	Clean as needed
dirty
Water inlet pressure not	Install a water regulator valve
between 20 and 80 psi	or increase the water
(1-5 Bar, 138- 552 kPa)	pressure
Incoming water temperature	If too hot, check the hot water
is not between 35°F (1.6°C)	line check valves in other
and 90°F (32.2°C).	store equipment
Water filtration is plugged (if	Install a new water filter
used)
Water dump valve leaking	Clean/replace dump valve as
during the freeze cycle	needed
Vent tube is not installed on	See Installation Instructions
water outlet drain
Hoses, fittings, etc., are	Repair/replace as needed
leaking water
Water fill valve is stuck open	Clean/replace as needed
Water is spraying out of the	Stop the water spray
sump trough area
Uneven water flow across the	Clean the ice machine
evaporator
Water is freezing behind the	Correct the water flow
evaporator
Plastic extrusions and	Remount/replace as needed
gaskets are not secured to
the evaporator

7-6	Part Number 80-1634-3

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Contents Service Manual Read These Before Proceeding Personal Injury PotentialTable of Contents Table of Contents Section Ice Machine Operation Section MaintenanceSection Before Calling For Service Table of Contents Section Electrical System Section Refrigeration SystemTable of Contents How to Read a Model Number Model NumbersIce Cube Sizes Self-Contained Water-CooledGeneral Information Section Accessories Section General Information Model/Serial Number Location Model/Serial Number LocationWarranty Coverage Ice Machine Dimensions Width, Depth, and Height DimensionsElectrical and AuCS Dimensions GeneralInstallation Instructions Section Location of Ice Machine Ice Machine Heat of RejectionS1800M Water-Cooled Series Heat of Rejection Ice Machine Air ConditioningSection Installation Instructions Electrical Service VoltageMinimum Circuit Ampacity Electrical RequirementsFor United Kingdom Only Self Contained ICE Machine 115/1/60 or 208-230/1/60Self Contained ICE Machine 208-230/3/60 Self Contained ICE Machine 230/1/50Cooling Tower Applications Water SupplyWater Inlet Lines Drain ConnectionsInstallation Instructions Section Typical Water Supply Drain InstallationWater Supply and Drain Line SIZING/CONNECTIONS CondenserSection Installation Instructions Installation Check List AuCS Automatic Cleaning System Potential Personal Injury SituationSection Ice Machine Operation Component IdentificationIce Machine Operation Section Sequence Of Operation Initial START-UP or START-UP After Automatic SHUT-OFFSafety Timers Harvest Sequence 5. Water PurgeHarvest Automatic SHUT-OFF 7. Automatic Shut-OffIce Machine Operation Section Operational Checks Water LevelICE Thickness Check Ice Thickness CheckWater Purge Adjustment Harvest Sequence Water PurgeIce Machine Operation Section This page Intentionally Left BlankExterior Cleaning Ice Machine InspectionWater-Cooled Condenser Water Regulating Valve AlphaSan→Maintenance Section Guardian InstallationSachet Replacement Frequency Sachet Replacement ProcedureSection Maintenance Interior Cleaning and Sanitizing Cleaning ProcedureModel Amount of Cleaner StepMaintenance Section Sanitizing ProcedureSolution Type Water Mixed With Sanitizer Removal of Parts for CLEANING/SANITIZING Solution Type Water Mixed WithWater Curtain Water Curtain Removal Ice Thickness ProbeIce Thickness Probe Removal Water Distribution Tube Water TroughWater Distribution Tube Removal Water Level Probe Water PumpWater Pump Removal Dump Valve Disassembly Water Dump ValveEvaporator Tray Removal Drain Line Check ValveWater Inlet Valve Maintenance Section Removal from Service/Winterization Pry Open the Water Regulating Valve AUCS→ AccessorySELF-CONTAINED WATER-COOLED ICE Machines Checklist Problem Possible Cause To CorrectBefore Calling For Service Section Safety Limit FeatureEnergized Parts Charts Section Electrical SystemSELF-CONTAINED WATER-COOLED Models SELF-CONTAINED Models Initial Start-Up or Start-Up After Automatic Shut-OffWater Purge Self-Contained Water PurgeRefrigeration System Start Up 5 Seconds Toggle Switch Refrigeration System START-UPSelf-Contained Refrigeration System Start-Up Electrical System Section Freeze SequencePRE-CHILL Self-Contained Pre-Chill Self-Contained ModelsToggle Switch Bin Switch Control Board Relays FreezeSelf-Contained Freeze Self-Contained Models Harvest Sequence Harvest Automatic Shut-Off Automatic SHUT-OFFSelf-Contained Automatic Shut-Off Section Electrical System Wiring Diagrams Wiring Diagram LegendS1800 SELF-CONTAINED 1 Phase Control BoardS1800 SELF-CONTAINED 3 Phase Specifications Check ProcedureBIN Switch Main FuseSymptoms Diagnostic AidsContinuity Test Water Curtain Removal NotesCompressor Electrical Diagnostics Check Resistance Ohm ValuesCheck Motor Windings to Ground Determine if the Compressor is SeizedPtcr Diagnostics What is a PTCR?Compressor Start Sequence Troubleshooting PTCR’s WHY a Good Ptcr MAY Fail To Start the CompressorModel Automatic Shut-Off and Restart During Start-Up First .25 1.0 SecondsChecking the Ptcr Manitowoc PtcrModel Manitowoc Cera-Mite Room Part NumberDiagnosing Start Components CapacitorRelay Relay Operation CheckICE/OFF/CLEAN Toggle Switch Switch Setting Terminals Ohm ReadingElectronic Control Board Control BoardSafety Limits InputsFreeze Time LOCK-IN Feature Ice Thickness Probe CleaningHOW the Probe Works Harvest LightDiagnosing ICE Thickness Control Circuitry Monitoring of Harvest Light CorrectionWater Inlet Valve Safety SHUT-OFF Electrical System Section Water Level Control CircuitryWater Level Probe Light Freeze Cycle CircuitryProblem Water Trough Overfilling During Freeze Cycle Diagnosing Water Level Control CircuitryWait until the freeze cycle starts On or OFF Step Check Self Contained 1 Phase with Terminal Board SELF-CONTAINED Water -COOLED Models Freeze Cycle Refrigeration SequenceRefrigeration System Section S1800 SELF-CONTAINED Tubing Schematic General Before Beginning Service Weights are in poundsICE Production Check Times are in minutesINSTALLATION/VISUAL Inspection Checklist Water System ChecklistPossible Problem Corrective Action ICE Formation Pattern Extremely Thin at Evaporator OutletNormal Ice Formation Extremely Thin at Evaporator Inlet No Ice FormationSafety Limits Safety Limit IndicationAnalyzing Why Safety Limits May Stop the Ice Machine Safety Limit Notes Possible Cause Check/CorrectSection Refrigeration System Procedure Freeze Cycle Discharge Pressure High ChecklistFreeze Cycle Discharge Pressure Low Checklist Analyzing Discharge Pressure During Freeze or Harvest CycleStep Example Using SY1004A Model Ice Machine Analyzing Suction Pressure During Freeze CycleFreeze Cycle Suction Pressure High Checklist Freeze Cycle Suction Pressure Low ChecklistHarvest Valve Temperature Check General Harvest Valve AnalysisFindings Comments Discharge Line Temperature Analysis General Final Analysis Column 1 Harvest Valve LeakingColumn 2 LOW CHARGE/TXV Starving Column 3 TXV FloodingRefrigeration System Operational Analysis Tables Models Dual Expansion Valve Ice Machine Model NumberHigh Pressure CUT-OUT Hpco Control S1800 Series Self-Contained Water-Cooled Cycle TimesHour Ice Production Operating PressuresSELF-CONTAINED RECOVERY/EVACUATION ConnectionsSelf-Contained Charging Procedures Charging ConnectionsSystem Contamination CLEAN-UP Determining Severity Of ContaminationMild System Contamination Cleanup Procedure Severe System Contamination Cleanup ProcedureSection Refrigeration System 10. Using Pinch-Off Tool FILTER-DRIERS Drier End Part Model Connection Size NumberTotal System Refrigerant Charges Series Version Charge S1800M48 oz Recover New Product SpecificationsRefrigerant Definitions RecycleRecovered or Recycled Refrigerant Refrigerant RE-USE PolicyNew Refrigerant Reclaimed RefrigerantHFC Refrigerant Questions and Answers This page Intentionally Left Blank Page Attend a Manitowoc Factory Service School