Sterling 100, 600, 015, SLC 5/04, 060 specifications Operator Responsibility, Remember

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Operator Responsibility

The operator’s responsibility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations.

Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, or through a casual attitude toward machinery formed over a period of months or years. Your employer probably has established a set of safety rules in your workplace. Those rules, this manual, or any other safety information will not keep you from being injured while operating your equipment.

Learn and always use safe operation. Cooperate with co-workers to promote safe practices. Immediately report any potentially dangerous situation to your supervisor or appropriate person.

REMEMBER:

NEVER place your hands or any part of your body in any dangerous location.

NEVER operate, service, or adjust the blender without appropriate training and first reading and understanding this manual.

NEVER try to pull material out of the blender with your hands while it is running!

Before you start the blender check the following:

oRemove all tools from the unit;

oBe sure no objects (tools, nuts, bolts, clamps, bars) are laying in the metering or mixing area;

If your blender has been inoperative or unattended, check all settings before starting the unit.

At the beginning of your shift and after breaks, verify that the controls and other auxiliary equipment are functioning properly.

Keep all safety guards in place and in good repair. NEVER attempt to bypass, modify, or remove safety guards. Such alteration is not only unsafe, but will void the warranty on your equipment.

When changing control settings to perform a different mode of operation, be sure selector switches are correctly positioned. Locking selector switches should only be adjusted by authorized personnel and the keys removed after setting.

Report the following occurrences IMMEDIATELY:

ounsafe operation or condition

ounusual blender action o leakage

o improper maintenance

NEVER stand or sit where you could slip or stumble into the blender while working on it.

DO NOT wear loose clothing or jewelry, which can be caught while working on a blender. In addition, cover or tie back long hair.

Continuous Loss-in-Weight Blenders

Chapter 1: Safety

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Contents Continuous Loss-in-Weight Blenders Shipping Information Warranty Returns Credit ReturnsTable of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Continuous Loss-in-Weight Blender Safety Tags Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectFunctional Description AccessoriesCustomer Service Models Covered in This ManualController Features Typical Features & ComponentsMechanical Features Electrical FeaturesBlender System Component Description Ingredient Weigh Hoppers Ingredient Metering/Transport Auger Assemblies Metering Auger Components Cascade Material ChuteLower Mass Flow Weigh Hopper Assembly Weigh Hopper Assembly Fixed Rate modeMotor Drive Panel PLC Control PanelTouch Screen Interface Optional Quick Color Change KitMezzanine stand with slide gate and 4 tube stub OptionsRemote Display Safety Circuit Standards Safety Devices and InterlocksFail Safe Operation Pluggable Line Cord Safety Device Lock-OutsAmphenol quick connect Plug Connected to Each Auger Motor Uncrating the Equipment InstallationRigging and Placing the Unit Site Requirements Mounting ConfigurationMachine Mount Mezzanine Mount Offset Mezzanine Mount PositionFloor Mount Electrical Installation Typical Layout for a floor mounted blenderPneumatic Installation Pneumatic Air SystemOverall Installation Summary Load Cell Adjustment Set-upFinal Connections Controller Setup Scale CalibrationBlender Calibration Weight Scale Calibration Page Feeder Calibration Touch the Calibration button Setting Hopper Size Capacity @35 lbs. / cu. ftSetting Passwords Touch Hopper SetupService Touch User Password Alarm Setup Touch Alarm Setup Page Setting Blender for English or Metric How to use Fifo Diagnostics Continuous Loss-in-Weight Blenders Installation Page Start-up OperationGeneral Operation Manual Backup Control System Controller Description & Operation Display DescriptionContinuous Loss-in-Weight Blenders Operation Setting a Recipe Clean OutMaintenance Preventative Maintenance ScheduleContinuous Loss-in-Weight Blenders Chapter Maintenance Chapter Appendix Typical Blender Parts ListTypical Weigh Hopper Assembly Parts List Spare PartsAnnex B Information Passwords Addendum Service Supervisor InformationProgrammable Settings Advanced Hopper Options Max WTP/RPM Feed Factor FilterSteady Feed Factor Re-fill PercentageSteady System Time Test PID TimerSteady System Limit PID GainFeeder Speed Limits PID Integral ConstantExtruder RPM Options Extrusion Control Options Feeder Setup Update Time for Prox Method in secondsAllowed Extruder RPM Change for Steady Flag No Flow Timer Advanced Alarm OptionsNo Flow Bits Parts Department Service DepartmentTechnical Assistance Sales Department

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.