Sterling 100, 600, 015, SLC 5/04, 060 specifications Floor Mount

Page 25

Note: Ensure that the feed tube angle is steep enough (60 degrees is recommended).

Note: Some mezzanine mount applications will require the blending system’s lower mass flow hopper be mounted on the extruder throat. The metering section will be mounted on a small stand on the mezzanine directly above the extruder with a 4” tube stub for gravity metered flow.

Note: This arrangement will be similar to the floor mounted configuration, discussed in the following section, less the blower assembly.

Using the proper lifting equipment, lift the blender into place. Take care to ensure the proper orientation of the blender and operator controls.

Note: The manufacturer assumes NO responsibility for any damages resulting from improper installation or improper handling during the installation process.

Once properly positioned, securely fasten the blending system to the floor.

Floor Mount

In a floor mounting application, ensure adequate clearance for all blender operations and maintenance. The operator and maintenance personnel must have access to all parts of the blender. If necessary, it is the customer’s responsibility to provide adequate, safe work platforms around the blender to meet state and local safety codes. For specific dimensions, refer to the assembly diagram provided with each blender.

Note: Auger assemblies require a minimum of 24 inches of clearance for proper servicing and cleaning.

Insure the chosen location for the blending system is adequately away from high traffic aisles. Insure that normal day to day operations will not place the blending system at risk of damage.

Once a proper location has been chosen, securely fasten the blender floor stand frame to the floor.

Note: The blending system MUST BE SECURELY LAGGED TO THE FLOOR before operating the unit.

The floor mounted version has a blower and venturi that continually conveys the metered blend to the processing machine mounted mass flow weigh hopper. The blower unit can be placed in any position around the venturi and connected with a flexible hose. It is provided for a straight hook up from the factory, but this can easily be field changed to any convenient location, with additional tubing and a longer wiring conduit. These blenders have been installed with the blower remote from the blender and connected with rigid aluminum tubing, bends and Morris couplers. This is the customer’s preference. All conveying tubing is to be provided by the customer and is not included with the blender pricing.

If the remote mass flow weigh hopper is located more than 25 feet from the blender control panel, a load cell amplifier module may be required.

Note: The manufacturer assumes NO responsibility for any damages resulting from improper installation or improper handling during the installation process.

Continuous Loss-in-Weight Blenders

Chapter 3: Installation

25

Page 24 Page 26
Image 25
Page 24 Page 26
Contents Continuous Loss-in-Weight Blenders Shipping Information Credit Returns Warranty ReturnsTable of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Continuous Loss-in-Weight Blender Safety Tags Description Wear Safety Glasses and Work Gloves Follow all Safety CodesGeneral Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityCustomer Service AccessoriesFunctional Description Models Covered in This ManualMechanical Features Typical Features & ComponentsController Features Electrical FeaturesBlender System Component Description Ingredient Weigh Hoppers Metering Auger Components Cascade Material Chute Ingredient Metering/Transport Auger AssembliesWeigh Hopper Assembly Fixed Rate mode Lower Mass Flow Weigh Hopper AssemblyTouch Screen Interface PLC Control PanelMotor Drive Panel Optional Quick Color Change KitMezzanine stand with slide gate and 4 tube stub OptionsRemote Display Safety Circuit Standards Safety Devices and InterlocksFail Safe Operation Pluggable Line Cord Safety Device Lock-OutsAmphenol quick connect Plug Connected to Each Auger Motor Uncrating the Equipment InstallationRigging and Placing the Unit Site Requirements Mounting ConfigurationMachine Mount Offset Mezzanine Mount Position Mezzanine MountFloor Mount Typical Layout for a floor mounted blender Electrical InstallationPneumatic Air System Pneumatic InstallationOverall Installation Summary Set-up Load Cell AdjustmentFinal Connections Scale Calibration Controller SetupBlender Calibration Weight Scale Calibration Page Feeder Calibration Touch the Calibration button Setting Hopper Size @35 lbs. / cu. ft CapacitySetting Passwords Touch Hopper SetupService Touch User Password Alarm Setup Touch Alarm Setup Page Setting Blender for English or Metric How to use Fifo Diagnostics Continuous Loss-in-Weight Blenders Installation Page Start-up OperationGeneral Operation Manual Backup Control System Display Description Controller Description & OperationContinuous Loss-in-Weight Blenders Operation Clean Out Setting a RecipePreventative Maintenance Schedule MaintenanceContinuous Loss-in-Weight Blenders Chapter Maintenance Typical Weigh Hopper Assembly Parts List Typical Blender Parts ListChapter Appendix Spare PartsAnnex B Information Passwords Addendum Service Supervisor InformationProgrammable Settings Advanced Hopper Options Steady Feed Factor Feed Factor FilterMax WTP/RPM Re-fill PercentageSteady System Limit PID TimerSteady System Time Test PID GainFeeder Speed Limits PID Integral ConstantExtruder RPM Options Extrusion Control Options Feeder Setup Update Time for Prox Method in secondsAllowed Extruder RPM Change for Steady Flag No Flow Timer Advanced Alarm OptionsNo Flow Bits Technical Assistance Service DepartmentParts Department Sales Department

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.
Top Page Image Contents