Sterling SLC 5/04, 100, 600, 015, 060 specifications Overall Installation Summary

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3-5 Overall Installation (Summary)

This installation procedure should be used as a general guideline for the proper installation steps required to install the continuous loss-in-weight blending system.

1.Visually inspect the extruder or blender mounting location for obstructions.

2.Remove the material supply hopper on the extruder flange.

3.Carefully lift blender into place above the mounting flange on the extruder and fasten the blender to the flange using the extruder flange bolts.

Note: Always lift the blender from the eyebolts on the top plate.

4.Mount the weigh hoppers that were shipped in boxes on the crate, to their respective load cells (Don’t forget the plastic dust cover on the bottom of the weigh hopper). Align the discharge tube on the weigh hopper to be centered in the lower frame opening over the feeder assembly. Use caution in tightening the bolts. Adjust the gap to 0.040”.

5.Hook the manual mode level sensor bracket over the lower mass flow weigh hopper on the bottom of the blender. Ensure that the cord is not binding on anything that would affect the accuracy of the weigh hopper.

6.Check the wiring from the load cells to the control panel.

7.Ensure that the motor power cords are connected to each of the metering unit motors.

Note: Ensure that the augers on the blender metering units are not bent or damaged in shipping before starting the unit.

8.Connect the control power to the motor control panel.

9.Connect the compressed air piping to the inlet fitting on the top of the blender top frame. Ensure that the air supply is regulated to a maximum of 60 PSI.

Note: Ensure that the compressed air is regulated to 60 PSI max.

Continuous Loss-in-Weight Blenders

Chapter 3: Installation

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Contents Continuous Loss-in-Weight Blenders Shipping Information Warranty Returns Credit ReturnsTable of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Continuous Loss-in-Weight Blender Safety Tags Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceFunctional Description Models Covered in This ManualTypical Features & Components Mechanical FeaturesController Features Electrical FeaturesBlender System Component Description Ingredient Weigh Hoppers Ingredient Metering/Transport Auger Assemblies Metering Auger Components Cascade Material ChuteLower Mass Flow Weigh Hopper Assembly Weigh Hopper Assembly Fixed Rate modePLC Control Panel Touch Screen InterfaceMotor Drive Panel Optional Quick Color Change KitMezzanine stand with slide gate and 4 tube stub OptionsRemote Display Safety Circuit Standards Safety Devices and InterlocksFail Safe Operation Pluggable Line Cord Safety Device Lock-OutsAmphenol quick connect Plug Connected to Each Auger Motor Uncrating the Equipment InstallationRigging and Placing the Unit Site Requirements Mounting ConfigurationMachine Mount Mezzanine Mount Offset Mezzanine Mount PositionFloor Mount Electrical Installation Typical Layout for a floor mounted blenderPneumatic Installation Pneumatic Air SystemOverall Installation Summary Load Cell Adjustment Set-upFinal Connections Controller Setup Scale CalibrationBlender Calibration Weight Scale Calibration Page Feeder Calibration Touch the Calibration button Setting Hopper Size Capacity @35 lbs. / cu. ftSetting Passwords Touch Hopper SetupService Touch User Password Alarm Setup Touch Alarm Setup Page Setting Blender for English or Metric How to use Fifo Diagnostics Continuous Loss-in-Weight Blenders Installation Page Start-up OperationGeneral Operation Manual Backup Control System Controller Description & Operation Display DescriptionContinuous Loss-in-Weight Blenders Operation Setting a Recipe Clean OutMaintenance Preventative Maintenance ScheduleContinuous Loss-in-Weight Blenders Chapter Maintenance Typical Blender Parts List Typical Weigh Hopper Assembly Parts ListChapter Appendix Spare PartsAnnex B Information Passwords Addendum Service Supervisor InformationProgrammable Settings Advanced Hopper Options Feed Factor Filter Steady Feed FactorMax WTP/RPM Re-fill PercentagePID Timer Steady System LimitSteady System Time Test PID GainFeeder Speed Limits PID Integral ConstantExtruder RPM Options Extrusion Control Options Feeder Setup Update Time for Prox Method in secondsAllowed Extruder RPM Change for Steady Flag No Flow Timer Advanced Alarm OptionsNo Flow Bits Service Department Technical AssistanceParts Department Sales Department

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.
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