Sterling 060, 100, 600, 015 Steady System Limit, Steady System Time Test, PID Timer, PID Gain

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Advance PID Options (mass flow setup)

Sample Time once in Steady Window for FIFO

This is how often the control takes snap shots of the mass flow hopper and enters the number in the FIFO table. For quicker FIFO updates you would decrease this number. For a more stable process you would increase this number.

Steady System Limit

This is the allowable percent deviation around the median. The median will be half way between the re-fill set point and the hopper size set point. For material that varies in bulk density or does not flow consistently you may have to increase the limit.

Steady System Time Test

This timer is used to determine whether or not to show the Steady System flag on the main control screen. Rather than going in and out of stable, the process must remain stable for the set time and then the Steady System will be shown.

PID Timer

This is the amount of time that the blender will run without making a change to the auger speeds to adjust the blender though put i.e. pounds per hour.

PID Gain

The gain increase or decreases the size and speed of the adjustments made to the PID. A smaller number makes slower adjustments. A bigger number makes faster adjustments.

Continuous Loss-in-Weight Blenders

Chapter 6:

Appendix

 

59

 

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Contents Continuous Loss-in-Weight Blenders Shipping Information Credit Returns Warranty ReturnsTable of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Continuous Loss-in-Weight Blender Safety Tags Description Wear Safety Glasses and Work Gloves Follow all Safety CodesGeneral Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual AccessoriesCustomer Service Functional DescriptionElectrical Features Typical Features & ComponentsMechanical Features Controller FeaturesBlender System Component Description Ingredient Weigh Hoppers Metering Auger Components Cascade Material Chute Ingredient Metering/Transport Auger AssembliesWeigh Hopper Assembly Fixed Rate mode Lower Mass Flow Weigh Hopper AssemblyOptional Quick Color Change Kit PLC Control PanelTouch Screen Interface Motor Drive PanelRemote Display OptionsMezzanine stand with slide gate and 4 tube stub Fail Safe Operation Safety Devices and InterlocksSafety Circuit Standards Amphenol quick connect Plug Connected to Each Auger Motor Safety Device Lock-OutsPluggable Line Cord Rigging and Placing the Unit InstallationUncrating the Equipment Machine Mount Mounting ConfigurationSite Requirements Offset Mezzanine Mount Position Mezzanine MountFloor Mount Typical Layout for a floor mounted blender Electrical InstallationPneumatic Air System Pneumatic InstallationOverall Installation Summary Set-up Load Cell AdjustmentFinal Connections Scale Calibration Controller SetupBlender Calibration Weight Scale Calibration Page Feeder Calibration Touch the Calibration button Setting Hopper Size @35 lbs. / cu. ft CapacityService Touch Hopper SetupSetting Passwords Touch User Password Alarm Setup Touch Alarm Setup Page Setting Blender for English or Metric How to use Fifo Diagnostics Continuous Loss-in-Weight Blenders Installation Page General Operation OperationStart-up Manual Backup Control System Display Description Controller Description & OperationContinuous Loss-in-Weight Blenders Operation Clean Out Setting a RecipePreventative Maintenance Schedule MaintenanceContinuous Loss-in-Weight Blenders Chapter Maintenance Spare Parts Typical Blender Parts ListTypical Weigh Hopper Assembly Parts List Chapter AppendixAnnex B Information Programmable Settings Addendum Service Supervisor InformationPasswords Advanced Hopper Options Re-fill Percentage Feed Factor FilterSteady Feed Factor Max WTP/RPMPID Gain PID TimerSteady System Limit Steady System Time TestExtruder RPM Options PID Integral ConstantFeeder Speed Limits Allowed Extruder RPM Change for Steady Flag Update Time for Prox Method in secondsExtrusion Control Options Feeder Setup No Flow Bits Advanced Alarm OptionsNo Flow Timer Sales Department Service DepartmentTechnical Assistance Parts Department

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.
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