Sterling 060, 100, 600, 015, SLC 5/04 specifications General Responsibility

Page 9

1-3 Responsibility

These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maintenance and operation of the machine.

All personnel engaged in the use of the machine should become familiar with its operation as described in this manual.

Proper operation of the machine promotes safety for the operator and all workers in its vicinity.

Each individual must take responsibility for observing the prescribed safety rules as outlined. All warning and danger signs must be observed and obeyed. All actual or potential danger areas must be reported to your immediate supervisor.

General Responsibility

No matter who you are, safety is important. Owners, operators and maintenance personnel must realize that safety is always a vital part of their jobs.

If your main concern is loss of productivity, remember that production is always affected in a negative way following an accident. The following are some of the ways that accidents can affect your production:

Loss of a skilled operator (temporarily or permanently)

Breakdown of shop morale

Costly damage to equipment

Downtime

An effective safety program is responsible and economically sound.

Organize a safety committee or group, and hold regular meetings. Promote this group from the management level. Through this group, the safety program can be continually reviewed, maintained, and improved. Keep minutes or a record of the meetings.

Hold daily equipment inspections in addition to regular maintenance checks. You will keep your equipment safe for production and exhibit your commitment to safety.

Please read and use this manual as a guide to equipment safety. This manual contains safety warnings throughout, specific to each function and point of operation.

Continuous Loss-in-Weight Blenders

Chapter 1: Safety

9

Image 9
Contents Continuous Loss-in-Weight Blenders Shipping Information Credit Returns Warranty ReturnsTable of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Continuous Loss-in-Weight Blender Safety Tags Description Wear Safety Glasses and Work Gloves Follow all Safety CodesGeneral Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityCustomer Service AccessoriesFunctional Description Models Covered in This ManualMechanical Features Typical Features & ComponentsController Features Electrical FeaturesBlender System Component Description Ingredient Weigh Hoppers Metering Auger Components Cascade Material Chute Ingredient Metering/Transport Auger AssembliesWeigh Hopper Assembly Fixed Rate mode Lower Mass Flow Weigh Hopper AssemblyTouch Screen Interface PLC Control PanelMotor Drive Panel Optional Quick Color Change KitOptions Mezzanine stand with slide gate and 4 tube stubRemote Display Safety Devices and Interlocks Safety Circuit StandardsFail Safe Operation Safety Device Lock-Outs Pluggable Line CordAmphenol quick connect Plug Connected to Each Auger Motor Installation Uncrating the EquipmentRigging and Placing the Unit Mounting Configuration Site RequirementsMachine Mount Offset Mezzanine Mount Position Mezzanine MountFloor Mount Typical Layout for a floor mounted blender Electrical InstallationPneumatic Air System Pneumatic InstallationOverall Installation Summary Set-up Load Cell AdjustmentFinal Connections Scale Calibration Controller SetupBlender Calibration Weight Scale Calibration Page Feeder Calibration Touch the Calibration button Setting Hopper Size @35 lbs. / cu. ft CapacityTouch Hopper Setup Setting PasswordsService Touch User Password Alarm Setup Touch Alarm Setup Page Setting Blender for English or Metric How to use Fifo Diagnostics Continuous Loss-in-Weight Blenders Installation Page Operation Start-upGeneral Operation Manual Backup Control System Display Description Controller Description & OperationContinuous Loss-in-Weight Blenders Operation Clean Out Setting a RecipePreventative Maintenance Schedule MaintenanceContinuous Loss-in-Weight Blenders Chapter Maintenance Typical Weigh Hopper Assembly Parts List Typical Blender Parts ListChapter Appendix Spare PartsAnnex B Information Addendum Service Supervisor Information PasswordsProgrammable Settings Advanced Hopper Options Steady Feed Factor Feed Factor FilterMax WTP/RPM Re-fill PercentageSteady System Limit PID TimerSteady System Time Test PID GainPID Integral Constant Feeder Speed LimitsExtruder RPM Options Update Time for Prox Method in seconds Extrusion Control Options Feeder SetupAllowed Extruder RPM Change for Steady Flag Advanced Alarm Options No Flow TimerNo Flow Bits Technical Assistance Service DepartmentParts Department Sales Department

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.