Sterling 015, 100, 600, SLC 5/04, 060 Continuous Loss-in-Weight Blender Safety Tags Description

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Continuous Loss-in-Weight Blender Safety Tags

Tag

Description

Tag

 

Description

 

Pinch Point - Slide

 

 

 

 

 

Read Operation &

 

 

 

 

 

 

 

Gate

 

 

 

 

 

Installation Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shear Point - Rotating

 

 

 

 

 

Earth Ground

 

Mixer or Agitator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High Voltage Inside

 

 

PE

 

 

Protected Earth Ground

 

Enclosure

 

 

 

 

 

 

 

 

 

 

 

 

 

Shear Hazard -

 

 

 

 

 

Lifting Point

 

Rotating Auger

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Continuous Loss-in-Weight Blenders

Chapter 1: Safety

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Contents Continuous Loss-in-Weight Blenders Shipping Information Credit Returns Warranty ReturnsTable of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Continuous Loss-in-Weight Blender Safety Tags Description Wear Safety Glasses and Work Gloves Follow all Safety CodesGeneral Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual AccessoriesCustomer Service Functional DescriptionElectrical Features Typical Features & ComponentsMechanical Features Controller FeaturesBlender System Component Description Ingredient Weigh Hoppers Metering Auger Components Cascade Material Chute Ingredient Metering/Transport Auger AssembliesWeigh Hopper Assembly Fixed Rate mode Lower Mass Flow Weigh Hopper AssemblyOptional Quick Color Change Kit PLC Control PanelTouch Screen Interface Motor Drive PanelMezzanine stand with slide gate and 4 tube stub OptionsRemote Display Safety Circuit Standards Safety Devices and InterlocksFail Safe Operation Pluggable Line Cord Safety Device Lock-OutsAmphenol quick connect Plug Connected to Each Auger Motor Uncrating the Equipment InstallationRigging and Placing the Unit Site Requirements Mounting ConfigurationMachine Mount Offset Mezzanine Mount Position Mezzanine MountFloor Mount Typical Layout for a floor mounted blender Electrical InstallationPneumatic Air System Pneumatic InstallationOverall Installation Summary Set-up Load Cell AdjustmentFinal Connections Scale Calibration Controller SetupBlender Calibration Weight Scale Calibration Page Feeder Calibration Touch the Calibration button Setting Hopper Size @35 lbs. / cu. ft CapacitySetting Passwords Touch Hopper SetupService Touch User Password Alarm Setup Touch Alarm Setup Page Setting Blender for English or Metric How to use Fifo Diagnostics Continuous Loss-in-Weight Blenders Installation Page Start-up OperationGeneral Operation Manual Backup Control System Display Description Controller Description & OperationContinuous Loss-in-Weight Blenders Operation Clean Out Setting a RecipePreventative Maintenance Schedule MaintenanceContinuous Loss-in-Weight Blenders Chapter Maintenance Spare Parts Typical Blender Parts ListTypical Weigh Hopper Assembly Parts List Chapter AppendixAnnex B Information Passwords Addendum Service Supervisor InformationProgrammable Settings Advanced Hopper Options Re-fill Percentage Feed Factor FilterSteady Feed Factor Max WTP/RPMPID Gain PID TimerSteady System Limit Steady System Time TestFeeder Speed Limits PID Integral ConstantExtruder RPM Options Extrusion Control Options Feeder Setup Update Time for Prox Method in secondsAllowed Extruder RPM Change for Steady Flag No Flow Timer Advanced Alarm OptionsNo Flow Bits Sales Department Service DepartmentTechnical Assistance Parts Department

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.