Sterling 100, 600, 015, SLC 5/04, 060 specifications Ingredient Weigh Hoppers

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hoppers are not controlled nor read by the blender. Their existence is solely for the use of a low level alarm to be wired into a separate controller. These would not be present on a standard blender.

The hoppers may be equipped with a polycarbonate sight glass. This is mounted in the upper cone section of the hopper. This is useful for a quick reference of the material level in each hopper.

The supply/re-fill hoppers should be vented to the atmosphere through the louver located on the lid of each hopper. This louver is required to prevent the loading system from creating a vacuum in the hopper, which would prevent material from flowing out properly. This situation could be caused by a leaking discharge seal on the vacuum receiver.

Ingredient Weigh Hoppers

Each ingredient weigh hopper assembly consists of a conical mass flow weigh hopper, a precision load cell and a discharge tube disc seal. A mass flow weigh hopper is a steep degree conical hopper with vertical side walls with a discharge tube on the bottom. Each weigh hopper is sized to the blender ingredient metering requirements. This assembly is responsible for weighing the material ingredients as they are metered out by the metering auger assemblies located below each weigh hopper. The manufacturer believes this is the best way to weigh free flowing pelletized materials. This design allows the hopper to weigh only the material and nothing else, unlike other systems that weigh the heavy auger assemblies. This design eliminates extra variables, such as auger drive vibrations, etc. from the weighing system and increases the load cell resolution. Each weigh hopper will be refilled periodically as material reaches the preprogrammed low weight setpoint for that hopper. Clear hopper side walls or sight glasses are provided on each on the weigh hoppers to allow the operator to monitor the levels.

Continuous Loss-in-Weight Blenders Chapter 2: Functional Description

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Contents Continuous Loss-in-Weight Blenders Shipping Information Credit Returns Warranty ReturnsTable of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Continuous Loss-in-Weight Blender Safety Tags Description Wear Safety Glasses and Work Gloves Follow all Safety CodesGeneral Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual AccessoriesCustomer Service Functional DescriptionElectrical Features Typical Features & ComponentsMechanical Features Controller FeaturesBlender System Component Description Ingredient Weigh Hoppers Metering Auger Components Cascade Material Chute Ingredient Metering/Transport Auger AssembliesWeigh Hopper Assembly Fixed Rate mode Lower Mass Flow Weigh Hopper AssemblyOptional Quick Color Change Kit PLC Control PanelTouch Screen Interface Motor Drive PanelOptions Mezzanine stand with slide gate and 4 tube stubRemote Display Safety Devices and Interlocks Safety Circuit StandardsFail Safe Operation Safety Device Lock-Outs Pluggable Line CordAmphenol quick connect Plug Connected to Each Auger Motor Installation Uncrating the EquipmentRigging and Placing the Unit Mounting Configuration Site RequirementsMachine Mount Offset Mezzanine Mount Position Mezzanine MountFloor Mount Typical Layout for a floor mounted blender Electrical InstallationPneumatic Air System Pneumatic InstallationOverall Installation Summary Set-up Load Cell AdjustmentFinal Connections Scale Calibration Controller SetupBlender Calibration Weight Scale Calibration Page Feeder Calibration Touch the Calibration button Setting Hopper Size @35 lbs. / cu. ft CapacityTouch Hopper Setup Setting PasswordsService Touch User Password Alarm Setup Touch Alarm Setup Page Setting Blender for English or Metric How to use Fifo Diagnostics Continuous Loss-in-Weight Blenders Installation Page Operation Start-upGeneral Operation Manual Backup Control System Display Description Controller Description & OperationContinuous Loss-in-Weight Blenders Operation Clean Out Setting a RecipePreventative Maintenance Schedule MaintenanceContinuous Loss-in-Weight Blenders Chapter Maintenance Spare Parts Typical Blender Parts ListTypical Weigh Hopper Assembly Parts List Chapter AppendixAnnex B Information Addendum Service Supervisor Information PasswordsProgrammable Settings Advanced Hopper Options Re-fill Percentage Feed Factor FilterSteady Feed Factor Max WTP/RPMPID Gain PID TimerSteady System Limit Steady System Time TestPID Integral Constant Feeder Speed LimitsExtruder RPM Options Update Time for Prox Method in seconds Extrusion Control Options Feeder SetupAllowed Extruder RPM Change for Steady Flag Advanced Alarm Options No Flow TimerNo Flow Bits Sales Department Service DepartmentTechnical Assistance Parts Department

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.
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