Functional Description, General Description

Sterling 015, 100, 600 Functional Description, Models Covered in This Manual, General Description

Chapter 2: Functional Description

2-1 Models Covered in This Manual

This manual provides operation, installation, and maintenance instructions for continuous loss-in-weight blenders of various blending rates and specifications. See Figure 1 below for a list of available models and specifications.

Figure 1: Models Covered by this Manual (√ - Denotes Availability)

Model			015	060	100
			015	060	100

Blending Capability	2 components		√	√	√
	3 components		√	√	√
	4 components		√	√	√
	5 components		√	√	√
	6 components		√	√	√
Maximum blending rate in	lbs./hr (kgs./hr) ℵ	750 (340)		3000 (1360)	5000 (2270)

ℵActual rates will vary. Consult the factory for guaranteed blending rates.

Model numbers are listed on the serial tag. Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service.

Blending systems are as varied as the applications they are designed for. All continuous loss- in-weight blenders are sized to meet the specific requirements stated by the customer at the time of purchase, and future changes my require a modification to the original system.

2-2 General Description

All blenders are designed to blend plastic pellets and regrind, and supply the blended material to the extruder. The standard system is not designed to blend powder or any other no-free- flowing materials. Consult the factory if your future process requirements require the addition of these materials.

Accessories

The manufacturer offers a variety of options for these blending systems, including mezzanine stands, agitated regrind supply and weigh hoppers, etc. All accessories are designed and manufactured to ensure proper results for your application.

Customer Service

The intent of this manual is to familiarize the operator and maintenance personnel with these blenders and help your organization get the maximum service from your equipment. If you have any questions regarding installation, service, repair, custom equipment, or applications, please do not hesitate to contact us for the information required. Prices for additional equipment, accessories, or repair parts will be furnished promptly upon request.

Note: If you desire to use a blender for an application other than that for which it was purchased, please contact your sales representative or our factory to verify compatibility of the equipment with the new process. Misapplication of the equipment could result in injury to the operator or damage to the equipment.

Continuous Loss-in-Weight Blenders Chapter 2: Functional Description

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.