Sterling SLC 5/04, 100, 600, 015, 060 PLC Control Panel, Touch Screen Interface, Motor Drive Panel

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PLC Control Panel

The PLC control panel may be mounted on the side of the blender frame, or remote mounted near the blender. It uses an Allen-Bradley SLC 5/04 programmable controller with standard 24 vdc input output cards. This design provides excellent blender performance along with easily replaceable off-the-shelf parts in case of any electronic component failure.

Touch Screen Interface

The PanelView 600 color touch screen display can be mounted up to 50 feet (15 m) from the PLC control panel. It is very user friendly after installation and setup, simply enter in the proper recipe and start the blender.

If it is desired to have a local display and control of the blender at the operator station, an optional PanelView 600 can be installed.

Motor Drive Panel

The auger motor drive panel is mounted on the blender frame adjacent to the PLC control panel in most applications. The motor drive panel is permanently wired on the blender. The standard panel contains Yaskawa GPD 205 variable frequency motor drives, a power supply and manual volumetric backup system wiring components.

The motor drives on the blender are standard, off the shelf drives and are readily available from Yaskawa distributors and the manufacturer.

Power cords to each drive motor are equipped with plugs to facilitate auger removal and motor replacement, if necessary.

Optional “Quick Color Change” Kit

The optional “QCC” quick color changeover kit allows the virgin material to be gravity fed so the processing machine can be operated, while a color change is being done.

The virgin material auger metering assembly is equipped with a lower slide gate and discharge tube. A flexible hose connects the discharge tube with a cast aluminum flange below the blender that is equipped with an angled inlet tube stub. When the slide gate is opened, virgin pellets will gravity feed to the bottom of the blender and bypass the blender augers and the lower mass flow weigh hopper, allowing the extruder to be operated.

The blender augers can then be removed and the colors changed without the processing machine having to be “re-strung”, and the product having to be re-gauged.

Continuous Loss-in-Weight Blenders Chapter 2: Functional Description

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Contents Continuous Loss-in-Weight Blenders Shipping Information Warranty Returns Credit ReturnsTable of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Continuous Loss-in-Weight Blender Safety Tags Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectFunctional Description AccessoriesCustomer Service Models Covered in This ManualController Features Typical Features & ComponentsMechanical Features Electrical FeaturesBlender System Component Description Ingredient Weigh Hoppers Ingredient Metering/Transport Auger Assemblies Metering Auger Components Cascade Material ChuteLower Mass Flow Weigh Hopper Assembly Weigh Hopper Assembly Fixed Rate modeMotor Drive Panel PLC Control PanelTouch Screen Interface Optional Quick Color Change KitOptions Mezzanine stand with slide gate and 4 tube stubRemote Display Safety Devices and Interlocks Safety Circuit StandardsFail Safe Operation Safety Device Lock-Outs Pluggable Line CordAmphenol quick connect Plug Connected to Each Auger Motor Installation Uncrating the EquipmentRigging and Placing the Unit Mounting Configuration Site RequirementsMachine Mount Mezzanine Mount Offset Mezzanine Mount PositionFloor Mount Electrical Installation Typical Layout for a floor mounted blenderPneumatic Installation Pneumatic Air SystemOverall Installation Summary Load Cell Adjustment Set-upFinal Connections Controller Setup Scale CalibrationBlender Calibration Weight Scale Calibration Page Feeder Calibration Touch the Calibration button Setting Hopper Size Capacity @35 lbs. / cu. ftTouch Hopper Setup Setting PasswordsService Touch User Password Alarm Setup Touch Alarm Setup Page Setting Blender for English or Metric How to use Fifo Diagnostics Continuous Loss-in-Weight Blenders Installation Page Operation Start-upGeneral Operation Manual Backup Control System Controller Description & Operation Display DescriptionContinuous Loss-in-Weight Blenders Operation Setting a Recipe Clean OutMaintenance Preventative Maintenance ScheduleContinuous Loss-in-Weight Blenders Chapter Maintenance Chapter Appendix Typical Blender Parts ListTypical Weigh Hopper Assembly Parts List Spare PartsAnnex B Information Addendum Service Supervisor Information PasswordsProgrammable Settings Advanced Hopper Options Max WTP/RPM Feed Factor FilterSteady Feed Factor Re-fill PercentageSteady System Time Test PID TimerSteady System Limit PID GainPID Integral Constant Feeder Speed LimitsExtruder RPM Options Update Time for Prox Method in seconds Extrusion Control Options Feeder SetupAllowed Extruder RPM Change for Steady Flag Advanced Alarm Options No Flow TimerNo Flow Bits Parts Department Service DepartmentTechnical Assistance Sales Department

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.
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