Sterling 100, 600, 015, SLC 5/04, 060 specifications Continuous Loss-in-Weight Blenders Operation

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Figure 15: Blender Menu Structure (Standard Unit)

Continuous Loss-in-weight Blender Control System Menu Structure

“Recipe” Page (Start)

¾Extruder RPM is displayed

¾Extruder throughput is displayed

¾Blender throughput is displayed

¾Blender percentages are displayed

¾Hopper weights are displayed

¾Steady flags are displayed

¾Access “Recipes”

¾Access “Recipe Book”

¾Access “Clean out”

¾Access “Inventory” Page

¾Access “Setup” Page

¾“Next” to access “Inventory” page.

“Inventory” page

¾Clear Inventory

¾“Next” returns to “Recipe” page

Clean out

¾Run feeders manually

“Recipe Book” Page

¾Save the running recipe to the book

¾Delete a stored recipe

¾Load a stored recipe

¾Erase all stored recipes

¾Modify the product ID for a stored recipe

Return to the “Recipe” page

Hopper Setup

¾Hopper size

Calibration

¾Scale Calibration

¾Feeder Calibration

Panel View Config

¾Panel view GH version

¾PLC GH version

Password

¾New Password

¾Verify Password

Units

¾English or Metric

FIFO

¾Mass Flow FIFO Data

¾Feeder FIFO Data

Alarm Log

“Setup” Page

¾Touch the ACS icon and enter in the “user password”

¾View, print, and clear the alarm log

Alarm Setup

¾No Material Flow

¾Re-fill to Long

¾No Material

¾Load cell Failure

¾Load cell over max.

¾Extruder Flow Alarm

¾Blender cannot keep up

¾Pop ups enabled

Network Info

Continuous Loss-in-Weight Blenders

Chapter 4: Operation

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Contents Continuous Loss-in-Weight Blenders Shipping Information Warranty Returns Credit ReturnsTable of Contents Maintenance Safety Symbols Used in this Manual SafetyHow to Use This Manual Continuous Loss-in-Weight Blender Safety Tags Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectFunctional Description AccessoriesCustomer Service Models Covered in This ManualController Features Typical Features & ComponentsMechanical Features Electrical FeaturesBlender System Component Description Ingredient Weigh Hoppers Ingredient Metering/Transport Auger Assemblies Metering Auger Components Cascade Material ChuteLower Mass Flow Weigh Hopper Assembly Weigh Hopper Assembly Fixed Rate modeMotor Drive Panel PLC Control PanelTouch Screen Interface Optional Quick Color Change KitRemote Display OptionsMezzanine stand with slide gate and 4 tube stub Fail Safe Operation Safety Devices and InterlocksSafety Circuit Standards Amphenol quick connect Plug Connected to Each Auger Motor Safety Device Lock-OutsPluggable Line Cord Rigging and Placing the Unit InstallationUncrating the Equipment Machine Mount Mounting ConfigurationSite Requirements Mezzanine Mount Offset Mezzanine Mount PositionFloor Mount Electrical Installation Typical Layout for a floor mounted blenderPneumatic Installation Pneumatic Air SystemOverall Installation Summary Load Cell Adjustment Set-upFinal Connections Controller Setup Scale CalibrationBlender Calibration Weight Scale Calibration Page Feeder Calibration Touch the Calibration button Setting Hopper Size Capacity @35 lbs. / cu. ftService Touch Hopper SetupSetting Passwords Touch User Password Alarm Setup Touch Alarm Setup Page Setting Blender for English or Metric How to use Fifo Diagnostics Continuous Loss-in-Weight Blenders Installation Page General Operation OperationStart-up Manual Backup Control System Controller Description & Operation Display DescriptionContinuous Loss-in-Weight Blenders Operation Setting a Recipe Clean OutMaintenance Preventative Maintenance ScheduleContinuous Loss-in-Weight Blenders Chapter Maintenance Chapter Appendix Typical Blender Parts ListTypical Weigh Hopper Assembly Parts List Spare PartsAnnex B Information Programmable Settings Addendum Service Supervisor InformationPasswords Advanced Hopper Options Max WTP/RPM Feed Factor FilterSteady Feed Factor Re-fill PercentageSteady System Time Test PID TimerSteady System Limit PID GainExtruder RPM Options PID Integral ConstantFeeder Speed Limits Allowed Extruder RPM Change for Steady Flag Update Time for Prox Method in secondsExtrusion Control Options Feeder Setup No Flow Bits Advanced Alarm OptionsNo Flow Timer Parts Department Service DepartmentTechnical Assistance Sales Department

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.