Sterling 060, 100, 600, 015, SLC 5/04 specifications Offset Mezzanine Mount Position

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Note: Never weld on the blender’s frame, machine or mezzanine without first removing the control panel and verifying that the blender’s power is disconnected.

Mezzanine Mount

In a mezzanine mount application, review the following items before installation begins. First, verify the blender mounting locations match the mezzanine supports. Verify that the mezzanine is capable of supporting the blender with a full load of material and loading equipment installed. If the unit is unstable in the vertical or horizontal plane, additional bracing of the mezzanine floor or blender side bracing will be required. Remember that this is a precision weighing system. It is only as accurate as the base it is mounted on.

If a blender is moving due to vibration, the weigh hoppers will tend to remain stationary due to the laws of physics dealing with inertia. This causes the load cells to output erroneous weight signals.

Note: While in operation, the blender applies both horizontal and vertical pressures to the mezzanine mount location.

Second, verify ALL clearances to other equipment and structures. Insure motors, hoppers, and control panels have proper clearance for operation, cleaning and maintenance.

Note: Auger assemblies require a minimum of 24 inches for proper cleaning and maintenance.

Ensure that the blender, if feeding the extruder from an offset (not exactly over the center of the extruder throat), is mounted with the gravity discharge tube at least at a 60 degree angle (See figure 7 below). This must be more than the angle of repose of the material or bridging in the discharge tube will occur and the extruder could starve. The material connection should be made with rigid tubing, if possible.

Figure 7: Offset Mezzanine Mount Position

Continuous Loss-in-Weight Blenders

Chapter 3: Installation

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Contents Continuous Loss-in-Weight Blenders Shipping Information Warranty Returns Credit ReturnsTable of Contents Maintenance Safety How to Use This ManualSafety Symbols Used in this Manual Continuous Loss-in-Weight Blender Safety Tags Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceFunctional Description Models Covered in This ManualTypical Features & Components Mechanical FeaturesController Features Electrical FeaturesBlender System Component Description Ingredient Weigh Hoppers Ingredient Metering/Transport Auger Assemblies Metering Auger Components Cascade Material ChuteLower Mass Flow Weigh Hopper Assembly Weigh Hopper Assembly Fixed Rate modePLC Control Panel Touch Screen InterfaceMotor Drive Panel Optional Quick Color Change KitOptions Mezzanine stand with slide gate and 4 tube stubRemote Display Safety Devices and Interlocks Safety Circuit StandardsFail Safe Operation Safety Device Lock-Outs Pluggable Line CordAmphenol quick connect Plug Connected to Each Auger Motor Installation Uncrating the EquipmentRigging and Placing the Unit Mounting Configuration Site RequirementsMachine Mount Mezzanine Mount Offset Mezzanine Mount PositionFloor Mount Electrical Installation Typical Layout for a floor mounted blenderPneumatic Installation Pneumatic Air SystemOverall Installation Summary Load Cell Adjustment Set-upFinal Connections Controller Setup Scale CalibrationBlender Calibration Weight Scale Calibration Page Feeder Calibration Touch the Calibration button Setting Hopper Size Capacity @35 lbs. / cu. ftTouch Hopper Setup Setting PasswordsService Touch User Password Alarm Setup Touch Alarm Setup Page Setting Blender for English or Metric How to use Fifo Diagnostics Continuous Loss-in-Weight Blenders Installation Page Operation Start-upGeneral Operation Manual Backup Control System Controller Description & Operation Display DescriptionContinuous Loss-in-Weight Blenders Operation Setting a Recipe Clean OutMaintenance Preventative Maintenance ScheduleContinuous Loss-in-Weight Blenders Chapter Maintenance Typical Blender Parts List Typical Weigh Hopper Assembly Parts ListChapter Appendix Spare PartsAnnex B Information Addendum Service Supervisor Information PasswordsProgrammable Settings Advanced Hopper Options Feed Factor Filter Steady Feed FactorMax WTP/RPM Re-fill PercentagePID Timer Steady System LimitSteady System Time Test PID GainPID Integral Constant Feeder Speed LimitsExtruder RPM Options Update Time for Prox Method in seconds Extrusion Control Options Feeder SetupAllowed Extruder RPM Change for Steady Flag Advanced Alarm Options No Flow TimerNo Flow Bits Service Department Technical AssistanceParts Department Sales Department

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.
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