Sterling 060, 100, 600, 015, SLC 5/04 specifications Table of Contents

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Table of Contents

CHAPTER 1: SAFETY

6

1-1 How to use this manual

6

 

Safety symbols used in this manual

6

1-2

Warnings and precautions

8

1-3

Responsibility

9

 

General responsibility

9

 

Operator responsibility

10

 

Maintenance responsibility

11

 

Reporting a safety defect

11

CHAPTER 2: FUNCTIONAL DESCRIPTION

12

2-1 Models covered in this manual

12

2-2

General description

12

 

Accessories

12

 

Customer service

12

2-3 Typical features & components

13

 

Mechanical features

13

 

Controller features

13

 

Electrical features

13

 

Blender system component description

14

2-4

Options

19

2-5 Safety devices and interlocks

20

CHAPTER 3: INSTALLATION

22

3-1

Uncrating the equipment

22

3-2 Rigging and placing the unit

22

 

Site requirements

23

 

Mounting configuration

23

3-3

Electrical installation

26

3-4

Pneumatic installation

27

3-5

Overall installation (summary)

28

3-6 Set-up

29

 

Load cell adjustment

29

 

Final connections

30

 

Controller setup

31

 

Scale calibration

31

 

............................................................................................................................

44

CHAPTER 4: OPERATION

47

4-1 Start-up

47

 

General operation

47

4-2 Controller description & operation

49

 

Display description

49

 

Setting a recipe

51

Continuous Loss-in-Weight Blenders

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Contents Continuous Loss-in-Weight Blenders Shipping Information Warranty Returns Credit ReturnsTable of Contents Maintenance How to Use This Manual SafetySafety Symbols Used in this Manual Continuous Loss-in-Weight Blender Safety Tags Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceFunctional Description Models Covered in This ManualTypical Features & Components Mechanical FeaturesController Features Electrical FeaturesBlender System Component Description Ingredient Weigh Hoppers Ingredient Metering/Transport Auger Assemblies Metering Auger Components Cascade Material ChuteLower Mass Flow Weigh Hopper Assembly Weigh Hopper Assembly Fixed Rate modePLC Control Panel Touch Screen InterfaceMotor Drive Panel Optional Quick Color Change KitMezzanine stand with slide gate and 4 tube stub OptionsRemote Display Safety Circuit Standards Safety Devices and InterlocksFail Safe Operation Pluggable Line Cord Safety Device Lock-OutsAmphenol quick connect Plug Connected to Each Auger Motor Uncrating the Equipment InstallationRigging and Placing the Unit Site Requirements Mounting ConfigurationMachine Mount Mezzanine Mount Offset Mezzanine Mount PositionFloor Mount Electrical Installation Typical Layout for a floor mounted blenderPneumatic Installation Pneumatic Air SystemOverall Installation Summary Load Cell Adjustment Set-upFinal Connections Controller Setup Scale CalibrationBlender Calibration Weight Scale Calibration Page Feeder Calibration Touch the Calibration button Setting Hopper Size Capacity @35 lbs. / cu. ftSetting Passwords Touch Hopper SetupService Touch User Password Alarm Setup Touch Alarm Setup Page Setting Blender for English or Metric How to use Fifo Diagnostics Continuous Loss-in-Weight Blenders Installation Page Start-up OperationGeneral Operation Manual Backup Control System Controller Description & Operation Display DescriptionContinuous Loss-in-Weight Blenders Operation Setting a Recipe Clean OutMaintenance Preventative Maintenance ScheduleContinuous Loss-in-Weight Blenders Chapter Maintenance Typical Blender Parts List Typical Weigh Hopper Assembly Parts ListChapter Appendix Spare PartsAnnex B Information Passwords Addendum Service Supervisor InformationProgrammable Settings Advanced Hopper Options Feed Factor Filter Steady Feed FactorMax WTP/RPM Re-fill PercentagePID Timer Steady System LimitSteady System Time Test PID GainFeeder Speed Limits PID Integral ConstantExtruder RPM Options Extrusion Control Options Feeder Setup Update Time for Prox Method in secondsAllowed Extruder RPM Change for Steady Flag No Flow Timer Advanced Alarm OptionsNo Flow Bits Service Department Technical AssistanceParts Department Sales Department

060, SLC 5/04, 015, 600, 100 specifications

Sterling 100,600,015 SLC 5/04,060 is a robust and versatile industrial automation controller designed to meet the demands of various industrial applications. As part of the Sterling lineup, this model is particularly known for its reliability and advanced features that enhance operational efficiency.

One of the main features of the Sterling 100,600,015 SLC 5/04,060 is its modular architecture, which allows users to customize the system based on their specific needs. The controller supports a wide range of I/O modules, providing flexibility in expanding or modifying the system as production requirements change. This modularity ensures scalability, making it suitable for both small-scale and large-scale applications.

The controller operates on the well-established Allen-Bradley SLC 500 platform, which is known for its stability and ease of use. With a processing speed of 100 kHz, the SLC 5/04,060 can handle multiple tasks simultaneously, ensuring precise control over processes. This speed is complemented by a large memory capacity, allowing for complex programming and data storage without compromising performance.

In terms of communication, the Sterling 100,600,015 SLC 5/04,060 features multiple communication ports, including RS-232 and RS-485 interfaces, making it compatible with various devices and systems. This capability enables seamless integration with existing networks, as well as the implementation of modern network protocols like Ethernet for greater connectivity and data transfer efficiency.

The controller is also equipped with advanced diagnostics capabilities, enabling users to monitor system performance in real-time. This feature not only helps in quick troubleshooting but also aids in predictive maintenance strategies, reducing downtime and optimizing productivity.

In addition to its hardware features, the Sterling 100,600,015 SLC 5/04,060 supports a range of programming languages, including ladder logic, structured text, and function block diagrams. This versatility allows engineers and technicians to choose the most suitable approach for their specific projects, making the development process more intuitive and efficient.

Overall, the Sterling 100,600,015 SLC 5/04,060 is a powerful and adaptable solution for industrial automation, combining advanced technology with ease of use, making it an ideal choice for businesses seeking to enhance their operational capabilities and efficiency.
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