Trane SYS-APM001-EN manual Decoupled system-principle of operation, Tertiary pumping arrangement

Page 56

System Configurations

Figure 33. Tertiary pumping arrangement

Check Valve

Chiller 2

Chiller 1

 

Differential

 

Variable-Speed

 

Pressure

 

Drive

 

Transmitter

 

 

Loads

Control

Valve

Loads

Figure 34. Decoupled system supply

tee

ReturnSupply (Production)

Excess

Supply

Bypass

Inadequate

SupplyDemand

(Distribution)

Decoupled system–principle of operation

At the tee connecting the supply and bypass lines, a supply–demand relationship exists, as shown in Figure 34. Think of the total flow rate from all operating pump–chiller pairs as supply. Demand is the distribution system flow required to meet loads. Whenever supply and demand flows are unequal, water will flow into, or out of, the bypass line. Flow can be sensed directly or inferred from the bypass-water temperature.

An inadequate supply to meet demand causes return water to flow out of the bypass leg of the tee and into the distribution system. The mixture of chiller- supply water and warm system-return water, then, flows into the distribution loop. Supply-water temperature control is compromised when this happens. If the bypass-line flow into the supply tee (Figure 34) can be sensed, its presence can be used to energize another pump-chiller pair. The increase in supply water flow from the additional pump changes the supply–demand relationship at the tee, eliminating return-water mixing. As long as return- water mixing does not occur at the supply tee, no additional chiller capacity is required. When mixing does occur, an additional chiller may be needed, depending on the amount of mixing that can be tolerated.

Much of the time, supply exceeds demand and the surplus flows to the return tee. If a chiller pump is stopped prematurely, the bypass-line flow will again

50

Chiller System Design and Control

SYS-APM001-EN

Image 56
Contents May Page Chiller System Design and Control Preface Contents 100 Primary System Components ChillerPrimary System Components Chiller evaporatorEffect of chilled-water temperature Effect of chilled-water flow rate and variationEffect of condenser-water flow rate Effect of condenser-water temperatureWater-cooled condenser Maintenance Air-cooled condenserAir-cooled versus water-cooled condensers Packaged or Split System?Low-ambient operation Energy efficiencyLoads Air-cooled or water-cooled efficiencyThree-way valve load control Two-way valve load controlVariable-speed pump load control Face-and-bypass dampersChilled-Water Distribution System Chilled-water pumpManifolded pumps Distribution pipingPump per chiller Pumping arrangements Constant flow systemCondenser-Water System Cooling towerPrimary-secondary system Variable-primary systemCondenser-water pumping arrangements Effect of load on cooling tower performanceEffect of ambient conditions on cooling tower performance Single tower per chillerRecommended chiller-monitoring points per Ashrae Standard Unit-Level ControlsChiller control Centrifugal chiller capacity control Centrifugal chiller with AFDAFD on both chillers Application Considerations Small Chilled-Water Systems 1-2 chillersCondensing method Application Considerations Constant flowVariable flow Application Considerations Number of chillersParallel or series Part load system operationPreferential vs. equalized loading and run-time Mid-Sized Chilled-Water Systems ChillersManaging control complexity Large chilled-water system schematic Large Chilled-Water Systems + Chillers, District CoolingWater PowerPipe size Chiller performance testing Limitations of field performance testingChiller Plant System Performance ControlsSYS-APM001-EN SYS-APM001-EN System Design Options Guidance for Chilled- and Condenser-Water Flow RatesSystem Design Options Chilled-Water TemperaturesStandard rating temperatures Standard rating flow conditions Condenser-Water TemperaturesChilled- and Condenser-Water Flow Rates System Design Options Selecting flow rates DP2/DP1 = Flow2/Flow11.85 Low-flow conditions for cooling tower Base Case Low FlowTotal system power Component Power kW Base Case Low Flow System summary at full loadCoil response to decreased entering water temperature Chilled water system performance at part loadEntering fluid temperature, F C Cooling-tower options with low flowSmaller tower System designΔT2 = 99.1 78 = 21.1F or 37.3 25.6 = 11.7C Same tower, smaller approachSame tower, larger chiller Same tower, smaller approach Present Smaller ApproachRetrofit opportunities Retrofit capacity changes Larger Present Chiller Same towerCost Implications Misconceptions about Low-Flow Rates Misconception 1-Low flow is only good for long piping runsKWh SYS-APM001-EN System Configurations Parallel ChillersSystem Configurations Parallel chillers with separate, dedicated chiller pumpsSeries Chillers Series chillersPrimary-Secondary Decoupled Systems Hydraulic decouplingCheck valves System Configurations Production Production loopSystem Configurations Distribution Distribution-loop benefits of decoupled system arrangementTertiary or distributed CommonCampus Decoupled system-principle of operation Tertiary pumping arrangementFlow-sensing Temperature-sensingFlow-based control Subtracting a chiller Multiple chilled-water plants on a distribution loopAdding a chiller Pump control in a double-ended decoupled system Double-ended decoupled systemChiller sequencing in a double-ended decoupled system Variable-Primary-Flow Systems Other plant designsAdvantages of variable primary flow Operational savings of VPF designsChiller selection requirements Dispelling a common misconceptionFlow, ft.water Flow rate Managing transient water flows Flow-rate changes that result from isolation-valve operationSystem Configurations System design and control requirements Effect of dissimilar evaporator pressure dropsAccurate flow measurement Chiller sequencing in VPF systems Bypass flow controlAdding a chiller in a VPF system Flow-rate-fluctuation examplesSubtracting a chiller in a VPF system Sequencing based on loadOther VPF control considerations Select slow-acting valves to control the airside coilsPlant configuration Consider a series arrangement for small VPF applicationsGuidelines for a successful VPF system Chiller selectionPlant configuration Bypass flowChiller sequencing Airside controlHeat Recovery Chilled-Water System VariationsCondenser Free Cooling or Water Economizer Plate-and-frame heat exchangerChilled-Water System Variations Refrigerant migrationRefrigerant migration chiller in free-cooling mode Well, river, or lake waterPreferential Loading Preferential loading parallel arrangementPreferential loading sidestream arrangement Sidestream plate-and-frame heat exchangerSidestream with alternative fuels or absorption Chilled-Water System VariationsPreferential loading series arrangement Sidestream system controlSeries-Counterflow Application Series-series counterflowCondensers Unequal Chiller SizingEvaporators Amount of Fluid in the Loop System Issues and ChallengesLow ΔT Syndrome System Issues and Challenges Chiller response to changing conditionsSystem response to changing conditions ExampleType and size of chiller ContingencyMinimum capacity required System Issues and Challenges Location of equipment Alternative Energy SourcesWater and electrical connections Ancillary equipmentThermal storage Plant ExpansionAlternative fuel Flow rate out of range Retrofit OpportunitiesApplications Outside the Chiller’s Range System Issues and Challenges Temperatures out of range Precise temperature controlPrecise temperature control, multiple chillers Chilled water reset-raising and lowering System ControlsChilled-Water System Control Chilled-water pump controlNumber of chillers to operate Critical valve reset pump pressure optimizationSystem Controls Condenser-Water System Control Minimum refrigerant pressure differentialVFDs and centrifugal chillers performance at 90% load Chillers DifferenceCondenser-water temperature control Cooling-tower-fan controlChiller-tower energy balance Chiller-tower energy consumptionSystem Controls Variable condenser water flow Chiller-tower-pump balanceDecoupled condenser-water system Effect of chiller load on water pumps and cooling tower fansCDWP-2 Failure Recovery Failure recoveryConclusion Glossary Glossary Pumps systemGlossary References Plant. Idea 88th Annual Conference Proceedings 1997References Engineering July102 Index AshraeIndex 105 106 Page Trane