Trane SYS-APM001-EN manual Guidelines for a successful VPF system, Chiller selection

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System Configurations

Figure 39. Example of operating-cost savings for a VPF, single-chiller plant

Analysis results are based on a 50-ton scroll chiller and a 5-hp chilled water pump for two-story office building in St. Louis, Missouri.

Moderate “low ΔT syndrome” by manifolding the chilled water pumps

Manifolding two or more chilled water pumps (or slightly oversizing a single pump) can provide an individual chiller with more than its design chilled water flow… which means that you can fully load the chiller even if the return water temperature is colder than design.

Sometimes described as “overpumping,” this strategy does not cure “low ΔT syndrome”; it merely reduces the adverse effect of low ΔT on system operation.29 (Refer to “Low ΔT syndrome” on page 79). An example of low ΔT syndrome is receiving a depressed (for example, 49°F [9.4°C]) return- water temperature rather than the design (for example, 56°F [13.3°C]) return- water temperature.

Again, the only methods to load the chiller are to decrease the chilled-water leaving temperature or to increase the flow. If the pumping power and speed allows, the operator may be able to increase the chiller’s flow rate and capacity. Do not exceed the pump’s operating envelope.

Guidelines for a successful VPF system

Chiller selection

Select for the lowest possible minimum evaporator-flow limit (no more than 40–60 percent of system flow)

Select for the greatest tolerance to large flow-rate changes, while maintaining required temperature setpoint

Select chillers with approximately equal pressure drops across the evaporator at the design flow rate

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Chiller System Design and Control

SYS-APM001-EN

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Contents May Page Chiller System Design and Control Preface Contents 100 Primary System Components ChillerPrimary System Components Chiller evaporatorEffect of chilled-water temperature Effect of chilled-water flow rate and variationEffect of condenser-water flow rate Effect of condenser-water temperatureWater-cooled condenser Air-cooled versus water-cooled condensers MaintenanceAir-cooled condenser Packaged or Split System?Low-ambient operation Energy efficiencyLoads Air-cooled or water-cooled efficiencyThree-way valve load control Two-way valve load controlVariable-speed pump load control Face-and-bypass dampersChilled-Water Distribution System Chilled-water pumpManifolded pumps Distribution pipingPump per chiller Pumping arrangements Constant flow systemPrimary-secondary system Condenser-Water SystemCooling tower Variable-primary systemEffect of ambient conditions on cooling tower performance Condenser-water pumping arrangementsEffect of load on cooling tower performance Single tower per chillerRecommended chiller-monitoring points per Ashrae Standard Unit-Level ControlsChiller control Centrifugal chiller capacity control Centrifugal chiller with AFDAFD on both chillers Application Considerations Small Chilled-Water Systems 1-2 chillersCondensing method Application Considerations Constant flowVariable flow Parallel or series Application ConsiderationsNumber of chillers Part load system operationPreferential vs. equalized loading and run-time Mid-Sized Chilled-Water Systems ChillersManaging control complexity Large chilled-water system schematic Large Chilled-Water Systems + Chillers, District CoolingWater PowerPipe size Chiller Plant System Performance Chiller performance testingLimitations of field performance testing ControlsSYS-APM001-EN SYS-APM001-EN System Design Options Guidance for Chilled- and Condenser-Water Flow RatesSystem Design Options Chilled-Water TemperaturesStandard rating temperatures Standard rating flow conditions Condenser-Water TemperaturesChilled- and Condenser-Water Flow Rates System Design Options Selecting flow rates DP2/DP1 = Flow2/Flow11.85 Low-flow conditions for cooling tower Base Case Low FlowTotal system power Component Power kW Base Case Low Flow System summary at full loadCoil response to decreased entering water temperature Chilled water system performance at part loadSmaller tower Entering fluid temperature, F CCooling-tower options with low flow System designΔT2 = 99.1 78 = 21.1F or 37.3 25.6 = 11.7C Same tower, smaller approachSame tower, larger chiller Same tower, smaller approach Present Smaller ApproachRetrofit opportunities Retrofit capacity changes Larger Present Chiller Same towerCost Implications Misconceptions about Low-Flow Rates Misconception 1-Low flow is only good for long piping runsKWh SYS-APM001-EN System Configurations Parallel ChillersSystem Configurations Parallel chillers with separate, dedicated chiller pumpsSeries Chillers Series chillersPrimary-Secondary Decoupled Systems Hydraulic decouplingCheck valves System Configurations Production Production loopSystem Configurations Distribution Distribution-loop benefits of decoupled system arrangementTertiary or distributed CommonCampus Decoupled system-principle of operation Tertiary pumping arrangementFlow-sensing Temperature-sensingFlow-based control Subtracting a chiller Multiple chilled-water plants on a distribution loopAdding a chiller Pump control in a double-ended decoupled system Double-ended decoupled systemChiller sequencing in a double-ended decoupled system Variable-Primary-Flow Systems Other plant designsAdvantages of variable primary flow Operational savings of VPF designsChiller selection requirements Dispelling a common misconceptionFlow, ft.water Flow rate Managing transient water flows Flow-rate changes that result from isolation-valve operationSystem Configurations System design and control requirements Effect of dissimilar evaporator pressure dropsAccurate flow measurement Chiller sequencing in VPF systems Bypass flow controlAdding a chiller in a VPF system Flow-rate-fluctuation examplesSubtracting a chiller in a VPF system Sequencing based on loadOther VPF control considerations Select slow-acting valves to control the airside coilsPlant configuration Consider a series arrangement for small VPF applicationsGuidelines for a successful VPF system Chiller selectionChiller sequencing Plant configurationBypass flow Airside controlCondenser Free Cooling or Water Economizer Heat RecoveryChilled-Water System Variations Plate-and-frame heat exchangerChilled-Water System Variations Refrigerant migrationRefrigerant migration chiller in free-cooling mode Well, river, or lake waterPreferential Loading Preferential loading parallel arrangementPreferential loading sidestream arrangement Sidestream plate-and-frame heat exchangerSidestream with alternative fuels or absorption Chilled-Water System VariationsPreferential loading series arrangement Sidestream system controlSeries-Counterflow Application Series-series counterflowCondensers Unequal Chiller SizingEvaporators Amount of Fluid in the Loop System Issues and ChallengesLow ΔT Syndrome System response to changing conditions System Issues and ChallengesChiller response to changing conditions ExampleType and size of chiller ContingencyMinimum capacity required Water and electrical connections System Issues and Challenges Location of equipmentAlternative Energy Sources Ancillary equipmentThermal storage Plant ExpansionAlternative fuel Flow rate out of range Retrofit OpportunitiesApplications Outside the Chiller’s Range System Issues and Challenges Temperatures out of range Precise temperature controlPrecise temperature control, multiple chillers Chilled-Water System Control Chilled water reset-raising and loweringSystem Controls Chilled-water pump controlNumber of chillers to operate Critical valve reset pump pressure optimizationSystem Controls VFDs and centrifugal chillers performance at 90% load Condenser-Water System ControlMinimum refrigerant pressure differential Chillers DifferenceCondenser-water temperature control Cooling-tower-fan controlChiller-tower energy balance Chiller-tower energy consumptionSystem Controls Variable condenser water flow Chiller-tower-pump balanceDecoupled condenser-water system Effect of chiller load on water pumps and cooling tower fansCDWP-2 Failure Recovery Failure recoveryConclusion Glossary Glossary Pumps systemGlossary References Plant. Idea 88th Annual Conference Proceedings 1997References Engineering July102 Index AshraeIndex 105 106 Page Trane

SYS-APM001-EN specifications

The Trane SYS-APM001-EN is an advanced control system designed for HVAC (Heating, Ventilation, and Air Conditioning) applications, specifically tailored to enhance energy efficiency and system performance. This comprehensive solution integrates cutting-edge technologies to optimize climate control in commercial and industrial environments.

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Energy efficiency is a hallmark of the SYS-APM001-EN, as it implements sophisticated algorithms to optimize system operation. These algorithms adjust equipment performance in real-time based on current conditions, thereby reducing energy waste and lowering operational costs. The system is designed to support multiple energy-saving strategies, including demand-controlled ventilation and optimal start/stop scheduling.

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In conclusion, the Trane SYS-APM001-EN is an innovative HVAC control solution that emphasizes user experience, data-driven decision-making, and energy efficiency. With its advanced features and technologies, it is an essential tool for optimizing building performance and enhancing occupant comfort while reducing environmental impact.