Fisher & Paykel DD247, DD607 service manual Do Not Replace Components On A Tub With This Warning

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DO NOT REPLACE COMPONENTS ON A TUB WITH THIS WARNING.

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7.1.2User Warning U4 - Other Tub Faulting

1.The other tub has a fault which is preventing the operation of that tub. No action is required for the tub displaying the U4 code.

DO NOT REPLACE COMPONENTS ON A TUB WITH THIS WARNING.

7.1.3User Warning U6 - Spray Arm Not Detected

1.Check to ensure that the spray arm is correctly located on the motor rotor and that the motor rotor is correctly installed in the motor housing.

2.Using “Hardware Output Mode” run the fill valve (P30 & 31). If water enters the tub then the water supply is connected, however the water pressure may still be too low for correct operation. Min pressure .03MPa (4.3psi), water softener model 0.1MPa (14.5psi).

3.If the water pressure and flow rate is inadequate, try fitting a 4 litre valve ( part #529828) which may help increase the flow to the product. In cases where water pressure is too low, the DishDrawer may need to be run at a separate time to other applainces which use water, such as washing machines.

4.To exit “HO” mode, press POWER button at any time.

7.1.4Fault Code E1 - Flood Detected

There are two types of E1 faults, wet E1 that is usually due to a leak, or dry E1 which can be due to a component failure or wiring related fault.

Wet E1- Water in the Chassis Base

1.Check the tubs to ensure there is nothing obstructing the lid like large cooking utensils or large cups and glasses placed on top cup racks which extend above the tub flange.

2.Make sure the lid systems are free from other obstructions and yokes are connected, enter “Hardware Output Mode” (p30 & 31) and check operation of the lid motors on both tubs. If either of the actuators fails to operate, or are slow to operate replace the actuator. ( see p68 on procedure)

3.Check the fill level on both tubs, is the valve turning off and disconnecting the water supply, and is the tub filling to the correct level? approx 2.5litres (0.8 US gallons). The fill valve operation can be checked in “Hardware Output Mode” but run in diagnostics means the water valve will not shut off, this is done manually (refer p30 & 31), when run and switched off, does any water still leak into the wash tub? if water is still running through the dispenser when shut off then the valve diaphram maybe leaking and valve will need replaced.

4.Check for any foam inside the tubs, if present try to determine the cause, i.e customer spilt rinse aid when filling, wrong detergent used. Try and remove as much foam as possible, this can also be done by flushing the tub, to flush the tub enter “Hardware Output Mode”, select drain pump component P2 (p30 & 31) , while the drain pump is operating, manually pour warm water into the tub until the foam is removed. To exit the hardware output mode, press POWER button at any time.

5.Check the motor rotor that the wash impellor is intact, and that the motor rotor turns freely.

6.Check the hall effect sensor (RPS) on the motor stator, ensure this is this clipped in correctly.

7.Look for other sources of leaks, possible other leaks can be the following: lid seal, heater plate seal, wash pump seal, internal fill hose, leaking water valve body, drain hose, drain hose cuff, water softener (if fitted)

8.Remove excess water from chassis base and ensure the flood sensor is dry.

Dry E1 - No Water in the Chassis Base

1.Check for corrosion around the flood sensor and ensure that the flood sensor is correctly placed and not touching the chassis.

2.Check the chassis harness connections for corrosion.

3.Replace the mains filter board.

4.If the fault continues, replace the controller.

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Contents DishDrawer Service ManualNZ AU GB IE US CA DD607 & DD247Brand FEATURED PRODUCT & CONTACT ADDRESSESStandard Double Models DescriptionDD24SCW7 Standard Single ModelsSingle, Designer, Brushed Stainless Tall Tub Double ModelsDD24SDFTX7 Tall Tub Single ModelsSingle, Tall Tub, Classic White Single, Tall Tub, Classic, Stainless SteelCONTENTS WIRING DIAGRAMS SERVICE PROCEDURES10 NOTES 1.1.1 Electrical Safety 1 SERVICE REQUIREMENTS1.1.9 Diagnostics 1.1.2 Electrostatic Discharge1.2.1 Static Strap 1.2 Specialised Tools2 DIMENSIONS & SPECIFICATIONS 22 15/16 ”22 15/16” Specification Component Specifications8.0 Ohms per winding, 16 ohms phase to ComponentHall sensor Wash Wash CyclePost TimeDD60 United States/Canada Wash Profiles DD60 Australia/New Zealand Wash ProfilesWash Cycle Wash3.3.1 Tub Home Sensor 3 TECHNICAL OVERVIEW3.3.2 Touch Switches 3.3.3 Wireless Remote some integrated models only3.3.4 Operation some integrated models only Air Valve 3.3.5 Wireless ReceiverSluicing Jets 3.4.1 Rotor3.4.4 Drain Filter 3.4.3 Filter Plate3.5.1 When Activated 3.5.2 During a Power Failure3.7.1 Water Inlet 3.7.3 Amount of Water 3.7.2 Dispensing Detergent and Rinse AidFlood Sensor 3.7.4 Flood Protection3.8.2 Heating the Water 3.8.1 The Heating Element3.8.3 Maintaining the Temperature 3.8.4 Over Heat ProtectionNon Return Valve 3.11.1 The Filter System 3.11.2 Removing and Cleaning the Drain Filter and Filter Plate3.12.1 Integrated Single Drawer Venting some models only Strainer Spigot Strainer Not Wireless Model 4 OPTION ADJUSTMENT MODE4.1.2 Rinse Aid Setup rA Setup4.1.3 Water Supply Hardness Setup hd DishDrawer SettingGrains per Gallon Parts per Million4.2.2 Designer Models 4.2.1 Classic Models4.2.4 Integrated with Wireless Remote Control 4.2.3 Integrated Modelsbutton, which will increase or decrease the amount of LED’s on the Option Closed Drawer autolock using the remote controlRinse aid Water softener5 DIAGNOSTICS 5.1.1 Display Mode5.1.2 Hardware Output Mode HO Rinse Aid Pump operates as a valve for diagnostic purposes only 5.1.4 Continuous Cycle Mode CC 5.1.3 Fast Cycle FC5.1.5 Temperature and Voltage Display 5.1.6 Show Off/ Showroom Wash ModePlaying Tunes Program Indicators 5.2.1 Diagnostic ModeProgram Button 5.2.2 Display Mode5.2.5 Continous Cycle Mode CC 5.2.4 Fast Cycle Mode FC6 FAULT CODES AND POOR PERFORMANCE Fault Fault CodeLED Display Possible Causes6.1.1 Sub Code Faults Fast & Eco LED’s Fast, DelicateQUESTION Poor Dry Performance Non VentedIs the customer complaining of plastic items not drying?problem How to resolve theCustomers Complaint - food particles left on dishes Customers Complaint - coffee/tea stains left in cupsMore on next page white chalky film on themHow to resolve the problem 7.1 Fault Code Problem Solving 7 FAULT FINDING PROCEDUREDO NOT REPLACE COMPONENTS ON A TUB WITH THIS WARNING Wet E1- Water in the Chassis BaseDry E1 - No Water in the Chassis Base Prefinished models Controller Harness P201 Corrosion Damage Example Fault code E2 - Sub Code 03 - Motor Not Drawing Enough CurrentNOTE For more detailed component testing, refer to page Fault Code E5 - Sub Code 01 - Not Starting Fault Code E5 - Lid FaultFault Code E5 - Sub Code 02 - No Current Fault Code E5 - Sub Code 04 - Not StallingFlap Fan Housing Locking TabsFault Code E7 - Sub Code 02 - Under Current Fault Code E7 - Detergent Diverter ValveFault Code E7 - Sub Code 03 - Over Current Detergent Diverter Coil Harness Pin PinWater softener brine pump There are 4 sub codes which relate to this fault code If the problem persists replace the bottom controller 8 WIRING DIAGRAMS 8.2 Power Distribution Concept Lower Tub Shown Only 8.3 Wiring Diagram  P204 9 SERVICE PROCEDURESP203 P2021. Open the drawer Retaining Screw Clip CowlingRail Clip 1. Open the drawer and remove the drawer front refer section 1. Remove the drawer front refert section 1. Remove the cutlery basket and rack from the tub 1. Remove the drawer front refer Section Earth Wire Element Cover Clips ClipsDrain Hose Fill Hose 1. Remove the wiring cover refer section 1. Remove the tub as per section Trim Channel TrimHex Drive Screws Rail Rear Locating Tabs Water ValveClips Inlet Hose Flood Sensor MFB Fill Hoses Water Inlet Hose Chassis Clip Wiring Harness Link Clip 15mm 3/4”Trim Clips 9.28 Single Integrated Vent Duct Removal Some models onlyT10 Torx Screw Slide Off Tub1. Remove the tub to gain access to the duct, refer section 1. Remove the door panel, refer section Pairing Procedure Receiver Replacement ProcedureTo Pair Remote to Receiver Transmit LED indicator Top Tub start button on doubles 10 NOTES 11.2011 NZ AU GB IE US CA F&P PN 590409 A