Fisher & Paykel DD247, DD607 service manual Controller Harness P201 Corrosion Damage Example

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Fault code E2 - Sub Code 03 - Motor Not Drawing Enough Current

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For Integrated or Flat Door Models:

1.Check the stator windings to ensure correct resistances, this can be done on harness P201 at the controller, check between pin 1 &2, 2 & 3, 1 & 3 the reading should be 8.0 ohms per winding, 16 ohms phase to phase. (refer section 9 for more detail.)

2.Check the hall sensor (RPS) is correctly located and is held firmly in place on the motor stator and that the wiring harness is connected to it.

3.Replace the motor rotor, place the product in “HO”

mode (refer pages 30 & 31), run the fill water valve (FU) and fill the tub with approx 2.5L (0.7 gal) of water, once at the correct level switch off the valve in HO mode.

4.Run the motor in drain direction (P2) for 10 seconds, if a long low tone is played each second, then the motor stator is likely to be faulty and should be replaced (refer section 9.18).

Fault code E2 - Sub Code 03 - Motor Not Drawing Enough Current

1.Check the harness connections at the motor and controller for signs of any water damage, corrosion or arcing. Replace if damaged.

2.Check the hall sensor (RPS) is correctly located and is held firmly in place on the motor stator and that the wiring harness is connected to it.

3.Check the stator windings to ensure correct resist- ances, this can be done on harness P201 at the controller, check between pin 1 &2, 2 & 3, 1 & 3 the reading should be 8.0 ohms per winding, 16 ohms phase to phase. (refer section 9 for more detail.)

4.Check the motor rotor is correctly fitted to the motor housing.

5.Replace the motor rotor, place the product in “HO” mode (refer pages 30 & 31), run the wash motor (P1) for at least 10 seconds. If a long low tone is played each second, then the current draw is outside of the allowable limit. In this case replace the controller

NOTE: When running the wash motor in P1 direction, the tub must be closed to ensure the prism circuit is closed.

Controller Harness P201

Corrosion Damage Example

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Contents DD607 & DD247 Service ManualDishDrawer NZ AU GB IE US CADescription FEATURED PRODUCT & CONTACT ADDRESSESBrand Standard Double ModelsTall Tub Double Models Standard Single ModelsDD24SCW7 Single, Designer, Brushed StainlessSingle, Tall Tub, Classic, Stainless Steel Tall Tub Single ModelsDD24SDFTX7 Single, Tall Tub, Classic WhiteCONTENTS 10 NOTES WIRING DIAGRAMSSERVICE PROCEDURES 1.1.2 Electrostatic Discharge 1 SERVICE REQUIREMENTS1.1.1 Electrical Safety 1.1.9 Diagnostics1.2.1 Static Strap 1.2 Specialised Tools22 15/16” 2 DIMENSIONS & SPECIFICATIONS22 15/16 ” Component Component SpecificationsSpecification 8.0 Ohms per winding, 16 ohms phase toHall sensor Time Wash CycleWash PostWash DD60 Australia/New Zealand Wash ProfilesDD60 United States/Canada Wash Profiles Wash Cycle3.3.1 Tub Home Sensor 3 TECHNICAL OVERVIEW3.3.4 Operation some integrated models only 3.3.2 Touch Switches3.3.3 Wireless Remote some integrated models only 3.4.1 Rotor 3.3.5 Wireless ReceiverAir Valve Sluicing Jets3.4.4 Drain Filter 3.4.3 Filter Plate3.7.1 Water Inlet 3.5.1 When Activated3.5.2 During a Power Failure 3.7.4 Flood Protection 3.7.2 Dispensing Detergent and Rinse Aid3.7.3 Amount of Water Flood Sensor3.8.4 Over Heat Protection 3.8.1 The Heating Element3.8.2 Heating the Water 3.8.3 Maintaining the TemperatureNon Return Valve 3.11.1 The Filter System 3.11.2 Removing and Cleaning the Drain Filter and Filter Plate3.12.1 Integrated Single Drawer Venting some models only Strainer Spigot Strainer Setup 4 OPTION ADJUSTMENT MODENot Wireless Model 4.1.2 Rinse Aid Setup rAParts per Million DishDrawer Setting4.1.3 Water Supply Hardness Setup hd Grains per Gallon4.2.2 Designer Models 4.2.1 Classic Modelsbutton, which will increase or decrease the amount of LED’s on the 4.2.4 Integrated with Wireless Remote Control4.2.3 Integrated Models Water softener Closed Drawer autolock using the remote controlOption Rinse aid5.1.2 Hardware Output Mode HO 5 DIAGNOSTICS5.1.1 Display Mode Rinse Aid Pump operates as a valve for diagnostic purposes only 5.1.4 Continuous Cycle Mode CC 5.1.3 Fast Cycle FCPlaying Tunes 5.1.5 Temperature and Voltage Display5.1.6 Show Off/ Showroom Wash Mode 5.2.2 Display Mode 5.2.1 Diagnostic ModeProgram Indicators Program Button5.2.5 Continous Cycle Mode CC 5.2.4 Fast Cycle Mode FC6 FAULT CODES AND POOR PERFORMANCE Possible Causes Fault CodeFault LED Display6.1.1 Sub Code Faults Fast & Eco LED’s Fast, Delicateplastic items not drying? Poor Dry Performance Non VentedQUESTION Is the customer complaining ofCustomers Complaint - coffee/tea stains left in cups How to resolve theproblem Customers Complaint - food particles left on dishesMore on next page white chalky film on themHow to resolve the problem 7.1 Fault Code Problem Solving 7 FAULT FINDING PROCEDUREDry E1 - No Water in the Chassis Base DO NOT REPLACE COMPONENTS ON A TUB WITH THIS WARNINGWet E1- Water in the Chassis Base Prefinished models Controller Harness P201 Corrosion Damage Example Fault code E2 - Sub Code 03 - Motor Not Drawing Enough CurrentNOTE For more detailed component testing, refer to page Fault Code E5 - Sub Code 04 - Not Stalling Fault Code E5 - Lid FaultFault Code E5 - Sub Code 01 - Not Starting Fault Code E5 - Sub Code 02 - No CurrentFlap Fan Housing Locking TabsDetergent Diverter Coil Harness Pin Pin Fault Code E7 - Detergent Diverter ValveFault Code E7 - Sub Code 02 - Under Current Fault Code E7 - Sub Code 03 - Over CurrentWater softener brine pump There are 4 sub codes which relate to this fault code If the problem persists replace the bottom controller  8 WIRING DIAGRAMS8.2 Power Distribution Concept   8.3 Wiring DiagramLower Tub Shown Only P202 9 SERVICE PROCEDURESP204 P2031. Open the drawer Rail Clip Retaining ScrewClip Cowling 1. Open the drawer and remove the drawer front refer section 1. Remove the drawer front refert section 1. Remove the cutlery basket and rack from the tub 1. Remove the drawer front refer Section Drain Hose Fill Hose Earth Wire Element CoverClips Clips 1. Remove the wiring cover refer section 1. Remove the tub as per section Trim Channel TrimClips Inlet Hose Flood Sensor MFB Hex Drive Screws Rail Rear Locating TabsWater Valve Fill Hoses Water Inlet Hose Chassis Clip Wiring Harness Link Clip 15mm 3/4”Slide Off Tub 9.28 Single Integrated Vent Duct Removal Some models onlyTrim Clips T10 Torx Screw1. Remove the tub to gain access to the duct, refer section 1. Remove the door panel, refer section To Pair Remote to Receiver Pairing ProcedureReceiver Replacement Procedure Transmit LED indicator Top Tub start button on doubles 10 NOTES 11.2011 NZ AU GB IE US CA F&P PN 590409 A