Cleveland Range KCL-25-T, KGT-25-T, KGL-25-T Kettle Jacket Filling & Draining Procedures

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KETTLE JACKET FILLING & DRAINING PROCEDURES

Under normal circumstances the kettle does not require the draining of all fluid. If the red “low water” light is on, follow the Reservoir Fill Procedures (page #9) in this manual.

If unit must be drained follow the procedures described on the following pages.

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

Use only a mixture of water and rust inhibitor to refill kettle jacket (see instructions below).

Contact your local water treatment company and purchase rust inhibitor with the specifications described below.

Recommended Corrosion Inhibitors for Closed Systems.

DESCRIPTION

Recommended for our units is a blend of SODIUM NITRITE and BORAX for corrosion inhibition of ferrous metals and axoles for copper and copper alloy corrosion protection. Product should be formulated for hot or cold closed recalculating water systems.

Source the chemicals stated above from your local water treatment company. Mix only with water and follow manufactures recommended mixing rate.

DISPOSAL OF INHIBITOR

Do not dispose of chemicals in any system which may discharge into water supplies used for drinking or washing or that could accidentally discharge into such systems, or into stream accessible to animals.

Follow all Federal, State and local codes when disposing of product.

Refill Quantities (water and corrosion inhibitor mixture)

Kettle Size

U.S. Gallons

Liters

25 gallon

4.4

16.6

Draining Procedure

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: EXTREMELY

HOT SURFACES.

WORK ONLY ON COLD KETTLE.

1.Shut off gas supply.

2.Disconnect gas line and electrical connection.

3.Remove bolts holding kettle to table.

4.Pull ring on pressure relief valve to insure there is no pressure within the kettle jacket.

5.Remove sight glass.

Sight

Glass

6.Tilt kettle on its side (sight glass down) and allow to drain (pull ring on pressure relief valve to speed up draining).

7.Tilt kettle upright and refill with water. Tilt kettle again on its side and allow to drain. Repeat until water drains clear.

8.Apply a thread sealant (i.e. Teflon tape) to the sight glass threads and replace.

Refilling Unit (see RESERVOIR FILL

PROCEDURES on page #24 for details).

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Contents Operators Manual For the User Retain this Manual for Your ReferenceTable of Contents Installation InspectionShipping Damage Instructions GeneralInstallation Checks CleaningElectrical VentilationSpecification Drawing Tilting Models Specification Drawing Stationary Models Operating Instructions Operating the Kettle Approximate Boiling TimesCleaning Instructions Care and CleaningService Parts WarrantyComponent Mounting Plates Stationary Models Tilting ModelsBurner Assembly 17 16Tangent DRAW-OFF Valve General Assembly Tilting Models pg 37 38 47 48 49 51 52 53 Labels View a Tooth Lock Washer Console Controls Hinge Assembly 12 13 2Maintenance Inspection and Maintenance ChecklistSafety Inspection Checklist Tilting Models pgSafety Thermostat Lubrication Procedure Hinge Adjustment InstructionsCalibrating Procedure Pressure Relief Valve Periodic Testing ProcedureReservoir Fill Procedures Hands and Body Clear of DischargeKettle Jacket Filling & Draining Procedures Recommended Corrosion Inhibitors for Closed SystemsRepairing Leaks in Steam Jacketed Kettle Fittings Vacuum Leak Test ProcedureKettle Venting Instructions Wiring Diagram Sequence of Operations Problem KGL-25 Problem Problem Symbol Legend page 1 Symbol Legend page 2

KGL-25-T, KGT-25, KGL-25, KGT-25-T, KCL-25-T specifications

Cleveland Range, a leader in commercial cooking equipment, presents an impressive lineup of steam cooking solutions with its models KCL-25-T, KGT-25-T, KGL-25, KGT-25, and KGL-25-T. These products are primarily designed for heavy-duty applications in restaurants, schools, and other foodservice environments, offering unmatched performance in steam cooking.

One of the most notable features across these models is their ease of use. Each unit boasts a digital control panel that allows operators to easily set time and temperature, ensuring that food is cooked to perfection every time. The intuitive design reduces the potential for operator error, making it an excellent choice for high-paced kitchens.

In terms of technology, Cleveland Range incorporates SmartSteam technology in these models. This innovative feature ensures an even distribution of steam within the cooking chamber, which enhances the cooking process and retains the nutritional value of food. The result is consistently moist, flavorful dishes with superior texture.

Durability is a key characteristic of the KCL-25-T, KGT-25-T, KGL-25, KGT-25, and KGL-25-T models. They are constructed with high-quality stainless steel, making them resistant to rust and corrosion, which is essential in a commercial kitchen environment. Their robust construction not only extends the lifespan of the equipment but also makes them easier to clean and maintain.

Energy efficiency is another significant advantage of these Cleveland Range models. Featuring insulated cooking chambers and efficient design, these steamers use less energy compared to traditional cooking methods. This translates into lower utility costs and reduces the kitchen’s carbon footprint, aligning with the broader goals of sustainability in the foodservice industry.

The KGT-25 and KGL-25 series particularly excel in versatility, allowing users to cook a wide range of menu items from vegetables to desserts. Their ability to accommodate full-size pans enhances their functionality, making them suitable for various food preparation needs.

In summary, Cleveland Range's KCL-25-T, KGT-25-T, KGL-25, KGT-25, and KGL-25-T models offer an exceptional combination of ease of use, advanced steam technology, durability, and energy efficiency. These features make them ideal solutions for foodservice operations that demand reliability and quality in steam cooking, catering to both large-scale and smaller culinary needs with superior performance.
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