Cleveland Range KGT-25-T Calibrating Procedure, Pressure Relief Valve Periodic Testing Procedure

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CALIBRATING PROCEDURE

1.Insure the unit has a vacuum before you begin calibrating procedures. If unit requires venting refer to Kettle VENTING INSTRUCTIONS on page #26.

2.Set On-Off Switch/Temperature Control to "10" (Max.).

3.Allow the unit to cycle twice.

4.Check temperature of the inner kettle surface with a digital surface thermometer.

5.Temperature should be between 260° F and 265° F.

6.Using a screw driver adjust temperature by turning the potentiometer on the black box. Turn very little. Turn clockwise to INCREASES and counter- clockwise to DECREASE temperature.

7.Allow the unit to cycle twice.

8.Check temperature of the inner kettle surface with a digital surface thermometer.

9.Repeat steps 4. through 8. until unit is calibrated.

Pressure Relief Valve/Gauge Assembly Drawing

Pressure Gauge

Pressure Relief Valve

Guard Bracket

DANGER: PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM. CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS. KEEP FACE,

HANDS AND BODY CLEAR OF DISCHARGE.

DANGER: WORKING ON MACHINES

WITH POWER COULD RESULT IN

SEVERE ELECTRICAL SHOCK.

1.Remove guard bracket from pressure relief valve/gauge assembly.

2.With the kettle empty, set On-Off Switch/Temperature Control to "10" (Max.). Allow the kettle to heat until the unit cycles off.

3.Switch On-Off Switch/Temperature Control to "0" (Off) and disconnect main power at fused disconnect switch.

PRESSURE RELIEF VALVE PERIODIC TESTING PROCEDURE

WARNING: IMPROPER REFILLING OF

KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT.

Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels. This procedure will allow you to safely and quickly test your kettle's pressure relief valve. We recommend this test be performed twice a year.

NOTE: The following instruction is intended for use by qualified service personnel.

WARNING: Kettle surface will be hot and steam will be released during testing. Take necessary precautions including the use of gloves and eye protection to prevent personal injury.

4.Stand to the side of the pressure relief valve discharge tube and pull valve open for a maximum of one second. Repeat test three to four times. Each time the mechanism should move freely and be accompanied by a rapid escape of steam.

5.Replace guard bracket from pressure relief valve/gauge assembly.

If valve appears to be sticking replace pressure relief valve.

If foreign material is discharged then drain kettle (see

KETTLE JACKET FILLING & DRAINING PROCEDURES on page #25) and replace pressure relief valve.

See RESERVOIR FILL PROCEDURE (page #24) for full instructions on the correct method for refilling kettle jacket.

WARNING: Improper refilling of kettle jacket will result in irreversible damage to unit.

NOTE: Rust inhibitor is purchased locally. Read directions and do not exceed manufacturer's recommendation (excessive rust inhibitor can also cause solidification).

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Contents Operators Manual For the User Retain this Manual for Your ReferenceTable of Contents Shipping Damage Instructions InstallationInspection GeneralElectrical Installation ChecksCleaning VentilationSpecification Drawing Tilting Models Specification Drawing Stationary Models Operating Instructions Operating the Kettle Approximate Boiling TimesCleaning Instructions Care and CleaningService Parts WarrantyComponent Mounting Plates Stationary Models Tilting ModelsBurner Assembly 17 16Tangent DRAW-OFF Valve General Assembly Tilting Models pg 37 38 47 48 49 51 52 53 Labels View a Tooth Lock Washer Console Controls Hinge Assembly 12 13 2Maintenance Inspection and Maintenance ChecklistSafety Inspection Checklist Tilting Models pgSafety Thermostat Lubrication Procedure Hinge Adjustment InstructionsCalibrating Procedure Pressure Relief Valve Periodic Testing ProcedureReservoir Fill Procedures Hands and Body Clear of DischargeKettle Jacket Filling & Draining Procedures Recommended Corrosion Inhibitors for Closed SystemsKettle Venting Instructions Vacuum Leak Test ProcedureRepairing Leaks in Steam Jacketed Kettle Fittings Wiring Diagram Sequence of Operations Problem KGL-25 Problem Problem Symbol Legend page 1 Symbol Legend page 2

KGL-25-T, KGT-25, KGL-25, KGT-25-T, KCL-25-T specifications

Cleveland Range, a leader in commercial cooking equipment, presents an impressive lineup of steam cooking solutions with its models KCL-25-T, KGT-25-T, KGL-25, KGT-25, and KGL-25-T. These products are primarily designed for heavy-duty applications in restaurants, schools, and other foodservice environments, offering unmatched performance in steam cooking.

One of the most notable features across these models is their ease of use. Each unit boasts a digital control panel that allows operators to easily set time and temperature, ensuring that food is cooked to perfection every time. The intuitive design reduces the potential for operator error, making it an excellent choice for high-paced kitchens.

In terms of technology, Cleveland Range incorporates SmartSteam technology in these models. This innovative feature ensures an even distribution of steam within the cooking chamber, which enhances the cooking process and retains the nutritional value of food. The result is consistently moist, flavorful dishes with superior texture.

Durability is a key characteristic of the KCL-25-T, KGT-25-T, KGL-25, KGT-25, and KGL-25-T models. They are constructed with high-quality stainless steel, making them resistant to rust and corrosion, which is essential in a commercial kitchen environment. Their robust construction not only extends the lifespan of the equipment but also makes them easier to clean and maintain.

Energy efficiency is another significant advantage of these Cleveland Range models. Featuring insulated cooking chambers and efficient design, these steamers use less energy compared to traditional cooking methods. This translates into lower utility costs and reduces the kitchen’s carbon footprint, aligning with the broader goals of sustainability in the foodservice industry.

The KGT-25 and KGL-25 series particularly excel in versatility, allowing users to cook a wide range of menu items from vegetables to desserts. Their ability to accommodate full-size pans enhances their functionality, making them suitable for various food preparation needs.

In summary, Cleveland Range's KCL-25-T, KGT-25-T, KGL-25, KGT-25, and KGL-25-T models offer an exceptional combination of ease of use, advanced steam technology, durability, and energy efficiency. These features make them ideal solutions for foodservice operations that demand reliability and quality in steam cooking, catering to both large-scale and smaller culinary needs with superior performance.
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