Cleveland Range KGL-80-T, KGL-40-SH, KGL-100, KGL-40-T manual Problem KGL

Page 28

TROUBLESHOOTING GUIDES (continued)

PROBLEM:

KGL

Kettle Not

Hot Enough

See Problem:

 

Kettle won't

No

heat.

 

 

Does the kettle

heat at all?

 

 

With kettle pot

 

 

 

 

empty and

 

 

Yes

 

temperature knob

 

 

 

 

set at 10, is the

 

Yes

 

 

 

 

 

temperature of the

 

 

 

 

surface of the pot

 

 

 

 

260 degrees?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

Unit is operating properly

Vent

 

 

When unit is cold

the kettle per

 

 

 

 

(room temp) is the

instructions in

No

 

 

pressure gauge in

the manual.

 

 

 

 

the green?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

Replace the

Replace the

high limit?

blower

Replace

controller.

When the unit is calling for heat

(the green light is No on), is there flame

at the burner?

No

Is there voltage to

the blower?

 

 

 

No

 

 

 

 

 

 

 

 

 

Is the blower

Yes

 

 

turning?

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Is the

 

 

 

Is the resistance of

 

potentiometer

 

 

 

the thermister

 

resistance 50,000

 

Yes

 

100,000 ohms

 

 

 

ohms at low and 0

 

 

 

+10% at room

 

ohms at high?

 

 

 

temperature?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

Replace the

potentiometer.

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the

Replace the air

No

thermister.

switch

 

PROBLEM: KGL Kettle Has Delayed Ignition

Delayed Igniton

Is the gas

pressure to the burner 3.5" W.C.?

Replace ignitor.

No

Does the ignior

Yes

glow evenly

Does the gas

valve get 24 VAC

Yes 20 seconds after Yes

the ignitor is energized?

Replace blower and air switch.

No

Is the blower

turning?

No

Adjust or

replace the gas

Valve.

NoYes

Replace the

ignitionReplace burner module.

25

Page 27 Page 29
Image 28
Page 27 Page 29
Contents Operators Manual For the User Retain this Manual for Your ReferenceTable of Contents Installation InspectionGeneral VentilationCleaning Installation ChecksElectrical WaterSpecification Drawing Tilting, KGL-40-T, KGL-60-T, KGL-80-T Short Series, KGL-40-SH, KGL-60-SH Short Series, KGL-40-TSH Operating Instructions Operating the Kettle Approximate Boiling TimesCleaning Instructions Care and CleaningService Parts Wrap CoversPressure Relief Assembly Item no Description QTYHinge Assembly Hinge Assembly KGL-40/TElectrical Component BOX Sight GlassTrunnion Assembly Tangent DRAW-OFF ValveGAS Control Assembly Stationary ModelsKE53441 BLOWER, 115V, 60 HZ Gearbox Assembly KE52836-2 Console Controls Potentiometer Used Prior to JanuaryMaintenance Inspection and Maintenance ChecklistKettle Safety Inspection Checklist Safety Thermostat Lubrication Procedure Hinge Adjustment InstructionsTroubleshooting Guides Problem KGL Problem Repairing Leaks in Steam Jacketed Kettle Fittings Vacuum Leak Test ProcedureKettle Venting Reservoir Fill Procedures Kettle Jacket will Result in Irreversible Damage to UnitPressure Relief Valve Periodic Testing Calibrating ProcedureKettle Jacket Filling & Draining Procedures Recommended Corrosion Inhibitors for Closed SystemsGAS Kettle Orifice Replacement Replace Spring and Plug Replace Console CoverConversion Parts Required Wiring Diagrams Ignitor KE53838-2 KE53441-1 BLOWER, 220V, 50 HZ KE53838-2 Symbol Legend page 1 Symbol Legend page 2 Spare Parts List Part Number Description Quantity

KGL-40, KGL-60, KGL-80, KGL-100, KGL-40-T, KGL-60-T, KGL-80-T, KGL-40-SH, KGL-60-SH, KGL-40-TSH, KGL-100, KGL-40-T, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-80-T, KGL-40-SH specifications

Cleveland Range has established itself as a leading manufacturer of high-quality commercial kitchen equipment, particularly known for its diverse range of steamers. Among their notable offerings are the Cleveland Range KGL series models including KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, and KGL-60-T. These models are specifically designed to meet the needs of busy commercial kitchens, providing efficiency, durability, and precision in cooking.

The KGL-80-T model stands out with its generous cooking capacity, making it ideal for large-scale food preparation. It is equipped with advanced controls that allow for easy monitoring of cooking times and temperatures, ensuring that food is cooked evenly and to perfection. The integrated steaming technology maintains high levels of moisture, preserving the flavor and nutritional value of the food.

The KGL-40-SH and KGL-40-TSH models are tailored for mid-sized operations but still offer robust performance. These steamers incorporate user-friendly digital controls that facilitate hassle-free operation. The stainless-steel construction ensures durability and ease of cleaning, essential for maintaining hygiene in a busy kitchen environment.

Cleveland's KGL-40-T and KGL-40SH versions feature energy-efficient options, significantly reducing water and energy consumption without compromising on cooking quality. These models utilize a sophisticated water level management system that minimizes operational costs while maximizing cooking efficiency.

For establishments requiring even larger capacities, the KGL-100 model is an ideal solution, designed to cater to extensive foodservice operations. It boasts advanced steam generation technology, allowing for rapid heating and cooking. The ability to stack multiple trays enhances its functionality, making it a powerful tool for large events or high-demand services.

The KGL-60 and KGL-60-T models blend functionality with advanced features. The digital control panel provides precise steam control, time management, and temperature settings. Users can easily program multiple recipes, making it convenient to switch between different dishes quickly.

In summary, Cleveland Range's KGL series, including the KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, KGL-60-T, and others, epitomize excellence in commercial kitchen technology. With their commitment to quality, durability, and energy efficiency, these steamers are designed to enhance the culinary capabilities of any kitchen, ensuring that chefs can deliver exceptional meals consistently. Each model in the KGL series is tailored to meet the diverse needs of foodservice operations, from small restaurants to large catering businesses, ensuring optimal performance and reliability.
Top Page Image Contents