Cleveland Range KGL-100, KGL-40-T manual Electrical, Water, Cleaning, Installation Checks

Page 5

ELECTRICAL

ENSURE THE ELECTRICAL SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING LABEL.

A cord and plug are supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. The wiring diagram is located on the back of the console access panel.

WARNING: Electrical Grounding Instructions.

This unit is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. Standard supply voltage is 115 volts A.C., however, optional A.C. voltages can be supplied on special order. A separate fused disconnect switch must be supplied and installed in the high voltage electrical supply line. The kettle when installed, must be electrically installed and grounded in accordance with local codes, or in the absence of local codes, with National Electrical Code, ANSI/NFPA 70-1990 (USA) or the Canadian Electrical Code, CSA C22.2, Part 1 (Canada).

WATER

The sealed jacket of the gas-fired kettle is precharged with the correct amount of a water-based formula, and therefore, no water connection is required to the kettle jacket. The kettle can be equipped with optional hot and cold water taps, the taps require 1/2" copper tubing as supply lines.

CLEANING

After installation the kettle must be thoroughly cleaned and sanitized prior to cooking. See CLEANING INSTRUCTIONS (page #9) for detailed information and

suggested cleaners.

INSTALLATION CHECKS

Although the kettle has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of kettle once installed.

DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES.

1.Before turning the kettle on, read the vacuum/pressure gauge. The gauge's needle should be in the green zone. If the needle is in the "VENT AIR" zone, follow air venting procedure.

2.Supply power to the kettle by placing the fused disconnect switch to the "ON" position.

3.Turn on main gas supply to unit. Open the kettle's shut-off valve (located at back of console).

4.Turn the temperature control knob to "1" (Min.). The green LED light should remain lit, indicating the burner is lit, until the set temperature is reached. Then the green light will cycle on and off, indicating the burner is cycling on and off to maintain temperature.

5.Tilt the kettle forward. The red "LOW WATER" light should be lit when the kettle is in a tilted position. This light indicates that the burner has automatically been shut off by the kettle's safety circuit. This is a normal condition when the kettle is in a tilted position.

6.Raise the kettle to the upright position. The red "LOW WATER" light should go out when the kettle is upright. If the red light remains lit in the upright position, it indicates a low water condition, and water must be added to the reservoir before the kettle can be operated. Refer to the RESERVOIR FILL PROCEDURES (page #28).

7.Turn the temperature control knob to "10" (Max.) and allow the kettle to preheat. The green light should remain on until the set temperature is reached. Then the green light will cycle ON and OFF, indicating the burner is cycling ON and OFF to maintain temperature.

2

Page 4 Page 6
Image 5
Page 4 Page 6
Contents Operators Manual Retain this Manual for Your Reference For the UserTable of Contents Inspection InstallationGeneral VentilationInstallation Checks CleaningElectrical WaterSpecification Drawing Tilting, KGL-40-T, KGL-60-T, KGL-80-T Short Series, KGL-40-SH, KGL-60-SH Short Series, KGL-40-TSH Operating Instructions Approximate Boiling Times Operating the KettleCare and Cleaning Cleaning InstructionsWrap Covers Service PartsItem no Description QTY Pressure Relief AssemblyHinge Assembly KGL-40/T Hinge AssemblySight Glass Electrical Component BOXTangent DRAW-OFF Valve Trunnion AssemblyStationary Models GAS Control AssemblyKE53441 BLOWER, 115V, 60 HZ Gearbox Assembly KE52836-2 Potentiometer Used Prior to January Console ControlsInspection and Maintenance Checklist MaintenanceKettle Safety Inspection Checklist Safety Thermostat Hinge Adjustment Instructions Lubrication ProcedureTroubleshooting Guides Problem KGL Problem Kettle Venting Vacuum Leak Test ProcedureRepairing Leaks in Steam Jacketed Kettle Fittings Kettle Jacket will Result in Irreversible Damage to Unit Reservoir Fill ProceduresCalibrating Procedure Pressure Relief Valve Periodic TestingRecommended Corrosion Inhibitors for Closed Systems Kettle Jacket Filling & Draining ProceduresReplace Spring and Plug Replace Console Cover GAS Kettle Orifice ReplacementConversion Parts Required Wiring Diagrams Ignitor KE53838-2 KE53441-1 BLOWER, 220V, 50 HZ KE53838-2 Symbol Legend page 1 Symbol Legend page 2 Part Number Description Quantity Spare Parts List

KGL-40, KGL-60, KGL-80, KGL-100, KGL-40-T, KGL-60-T, KGL-80-T, KGL-40-SH, KGL-60-SH, KGL-40-TSH, KGL-100, KGL-40-T, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-80-T, KGL-40-SH specifications

Cleveland Range has established itself as a leading manufacturer of high-quality commercial kitchen equipment, particularly known for its diverse range of steamers. Among their notable offerings are the Cleveland Range KGL series models including KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, and KGL-60-T. These models are specifically designed to meet the needs of busy commercial kitchens, providing efficiency, durability, and precision in cooking.

The KGL-80-T model stands out with its generous cooking capacity, making it ideal for large-scale food preparation. It is equipped with advanced controls that allow for easy monitoring of cooking times and temperatures, ensuring that food is cooked evenly and to perfection. The integrated steaming technology maintains high levels of moisture, preserving the flavor and nutritional value of the food.

The KGL-40-SH and KGL-40-TSH models are tailored for mid-sized operations but still offer robust performance. These steamers incorporate user-friendly digital controls that facilitate hassle-free operation. The stainless-steel construction ensures durability and ease of cleaning, essential for maintaining hygiene in a busy kitchen environment.

Cleveland's KGL-40-T and KGL-40SH versions feature energy-efficient options, significantly reducing water and energy consumption without compromising on cooking quality. These models utilize a sophisticated water level management system that minimizes operational costs while maximizing cooking efficiency.

For establishments requiring even larger capacities, the KGL-100 model is an ideal solution, designed to cater to extensive foodservice operations. It boasts advanced steam generation technology, allowing for rapid heating and cooking. The ability to stack multiple trays enhances its functionality, making it a powerful tool for large events or high-demand services.

The KGL-60 and KGL-60-T models blend functionality with advanced features. The digital control panel provides precise steam control, time management, and temperature settings. Users can easily program multiple recipes, making it convenient to switch between different dishes quickly.

In summary, Cleveland Range's KGL series, including the KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, KGL-60-T, and others, epitomize excellence in commercial kitchen technology. With their commitment to quality, durability, and energy efficiency, these steamers are designed to enhance the culinary capabilities of any kitchen, ensuring that chefs can deliver exceptional meals consistently. Each model in the KGL series is tailored to meet the diverse needs of foodservice operations, from small restaurants to large catering businesses, ensuring optimal performance and reliability.
Top Page Image Contents