Cleveland Range KGL-80-T, KGL-40-SH, KGL-100, KGL-40-T manual Kettle Safety Inspection Checklist

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Safety valve has plug threaded into the discharge opening preventing any steam from escaping.
Safety valve’s tube diameter has been reduced.

KETTLE SAFETY INSPECTION CHECKLIST

Regular inspection and maintenance of units is essential to obtain trouble free and safe operation of equipment. Inspections must include testing of the pressure relief valve and checks of the operating system to insure that it has not been altered.

No safety features designed into the equipment should ever be tampered with. Tampering with or bypassing controls is a very dangerous practice and unfortunately we have seen several cases of this. Following is a short list of the most common and the most dangerous alterations performed on kettles.

SAFETY VALVE:

✔

This illustrations show the correct configuration of a factory installed Safety Valves.

Any modifications are unacceptable.

Incorrect Installations

1

2

3 Safety valve is sticking, frozen shut or plugged. To test, refer to page #29, PRESSURE RELIEF VALVE PERIODIC TESTING.

4 Safety valve is plumbed to a drain or water line creating back pressure and reducing flow.

1 ✘

Plug

✘

2 Tube diameter reduced

✘

Frozen,

3 stuck, or plugged

✘

Plumbed to drain or water line

4

21

21

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Contents Operators Manual For the User Retain this Manual for Your ReferenceTable of Contents Installation InspectionGeneral VentilationCleaning Installation ChecksElectrical WaterSpecification Drawing Tilting, KGL-40-T, KGL-60-T, KGL-80-T Short Series, KGL-40-SH, KGL-60-SH Short Series, KGL-40-TSH Operating Instructions Operating the Kettle Approximate Boiling TimesCleaning Instructions Care and CleaningService Parts Wrap CoversPressure Relief Assembly Item no Description QTYHinge Assembly Hinge Assembly KGL-40/TElectrical Component BOX Sight GlassTrunnion Assembly Tangent DRAW-OFF ValveGAS Control Assembly Stationary ModelsKE53441 BLOWER, 115V, 60 HZ Gearbox Assembly KE52836-2 Console Controls Potentiometer Used Prior to JanuaryMaintenance Inspection and Maintenance ChecklistKettle Safety Inspection Checklist Safety Thermostat Lubrication Procedure Hinge Adjustment InstructionsTroubleshooting Guides Problem KGL Problem Vacuum Leak Test Procedure Repairing Leaks in Steam Jacketed Kettle FittingsKettle Venting Reservoir Fill Procedures Kettle Jacket will Result in Irreversible Damage to UnitPressure Relief Valve Periodic Testing Calibrating ProcedureKettle Jacket Filling & Draining Procedures Recommended Corrosion Inhibitors for Closed SystemsGAS Kettle Orifice Replacement Replace Spring and Plug Replace Console CoverConversion Parts Required Wiring Diagrams Ignitor KE53838-2 KE53441-1 BLOWER, 220V, 50 HZ KE53838-2 Symbol Legend page 1 Symbol Legend page 2 Spare Parts List Part Number Description Quantity

KGL-40, KGL-60, KGL-80, KGL-100, KGL-40-T, KGL-60-T, KGL-80-T, KGL-40-SH, KGL-60-SH, KGL-40-TSH, KGL-100, KGL-40-T, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-80-T, KGL-40-SH specifications

Cleveland Range has established itself as a leading manufacturer of high-quality commercial kitchen equipment, particularly known for its diverse range of steamers. Among their notable offerings are the Cleveland Range KGL series models including KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, and KGL-60-T. These models are specifically designed to meet the needs of busy commercial kitchens, providing efficiency, durability, and precision in cooking.

The KGL-80-T model stands out with its generous cooking capacity, making it ideal for large-scale food preparation. It is equipped with advanced controls that allow for easy monitoring of cooking times and temperatures, ensuring that food is cooked evenly and to perfection. The integrated steaming technology maintains high levels of moisture, preserving the flavor and nutritional value of the food.

The KGL-40-SH and KGL-40-TSH models are tailored for mid-sized operations but still offer robust performance. These steamers incorporate user-friendly digital controls that facilitate hassle-free operation. The stainless-steel construction ensures durability and ease of cleaning, essential for maintaining hygiene in a busy kitchen environment.

Cleveland's KGL-40-T and KGL-40SH versions feature energy-efficient options, significantly reducing water and energy consumption without compromising on cooking quality. These models utilize a sophisticated water level management system that minimizes operational costs while maximizing cooking efficiency.

For establishments requiring even larger capacities, the KGL-100 model is an ideal solution, designed to cater to extensive foodservice operations. It boasts advanced steam generation technology, allowing for rapid heating and cooking. The ability to stack multiple trays enhances its functionality, making it a powerful tool for large events or high-demand services.

The KGL-60 and KGL-60-T models blend functionality with advanced features. The digital control panel provides precise steam control, time management, and temperature settings. Users can easily program multiple recipes, making it convenient to switch between different dishes quickly.

In summary, Cleveland Range's KGL series, including the KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, KGL-60-T, and others, epitomize excellence in commercial kitchen technology. With their commitment to quality, durability, and energy efficiency, these steamers are designed to enhance the culinary capabilities of any kitchen, ensuring that chefs can deliver exceptional meals consistently. Each model in the KGL series is tailored to meet the diverse needs of foodservice operations, from small restaurants to large catering businesses, ensuring optimal performance and reliability.
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