Cleveland Range KGL-80-T, KGL-40-SH manual Operating the Kettle, Approximate Boiling Times

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OPERATING THE KETTLE

DO NOT ATTEMPT TO OPERATE

!THIS APPLIANCE DURING A POWER FAILURE.

KEEP APPLIANCE AND AREA FREE

AND CLEAR OF COMBUSTIBLES.

DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP. SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS.

IF YOU ARE COOKING AN EGG OR MILK PRODUCT, DO NOT PRE-HEAT KETTLE.

1.Before turning kettle on, read the Vacuum/Pressure Gauge (5). The gauges needle should be in the green zone. If the needle is in the "VENT AIR" zone, refer to the KETTLE VENTING INSTRUCTIONS (page #27). Any air that may be present will increase cooking times. Once heated, the kettle's normal maximum operating pressure is approximately 10-12 psi while cooking a water base product.

2.Ensure that the electrical service to the kettle is turned on at the fused disconnect switch.

Temperature

Approximate

Control

Product Temperature

Setting

° F

° C

 

 

 

1.

120

49

2.

135

57

3.

150

66

4.

165

74

5.

180

82

6.

195

91

7.

210

99

8.

225

107

9.

245

118

10.

265

130

NOTE: Certain combinations of ingredients will

result in temperature variations

Temperature Range Chart

3.Preheat the kettle by turning the ON/OFF Switch/Solid State Temperature Control (2) to the desired temperature setting (see above "Temperature Range Chart"). The Heat Indicator Light (Green) (3) will remain lit, indicating the burner is on, until the temperature setting is reached. When the green light goes off, the burners are off, and preheating is complete.

NOTE: When cooking egg and milk products, the kettle should not be preheated, as products of this nature adhere to hot cooking surfaces. These types of food should be placed in the kettle before heating is begun.

4.Place food product into the kettle. The green Heat Indicator Light (3) will cycle on and off indicating the burners are cycling on and off to maintain the set temperature.

NOTE: Do not fill kettle above recommended level marked on outside of kettle.

NOTE: The red Low Water Indicator Light (1) should not be lit during kettle operation. This light indicates that the burners have been automatically shut off by the kettle's safety circuit. It is normal for the red light to come on when the kettle is in a tilted position. However, the kettle cannot be operated when the red light remains lit while the kettle is in the upright position. This indicates a low water condition, and water must be added to the reservoir. Refer to Reservoir Fill Procedures on page #28 for details.

5.When cooking is completed turn On/Off Switch/Solid State Temperature Control (2) to the "OFF' position.

NOTE: A five minute complete shut-of period is required before relighting.

6.Pour the contents of the kettle into an appropriate container by tilting the kettle forward. Care should be taken to pour slowly enough to avoid splashing off the product.

NOTE: As with cleaning food soil from any cookware, an important part of kettle cleaning is to prevent food from drying on. For this reason, cleaning should be completed immediately after cooked foods are removed. Refer to the Cleaning Instructions (page #9) for detailed kettle washing procedures.

APPROXIMATE BOILING TIMES

The accompanying chart shows approximate times required for gas kettles of various capacities to boil water with the lid open. The ON/OFF Switch/Solid State Temperature Control (2) must be set at “10” throughout the heat-up period. Water will boil about 1/3 faster if the kettle is filled only to the outer steam jacket’s welded seam resulting in a kettle filled to 2/3 capacity.

Kettle Capacity

Minutes

KGL, KGL-T

 

40 gallon

35

60 gallon

47

80 gallon

60

100 gallon

75

KGL-SH, KGL-TSH

 

60 gallon

27

80 gallon

34

 

 

Approximate Boiling Times

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Contents Operators Manual Retain this Manual for Your Reference For the UserTable of Contents Ventilation InstallationInspection GeneralWater CleaningInstallation Checks ElectricalSpecification Drawing Tilting, KGL-40-T, KGL-60-T, KGL-80-T Short Series, KGL-40-SH, KGL-60-SH Short Series, KGL-40-TSH Operating Instructions Approximate Boiling Times Operating the KettleCare and Cleaning Cleaning InstructionsWrap Covers Service PartsItem no Description QTY Pressure Relief AssemblyHinge Assembly KGL-40/T Hinge AssemblySight Glass Electrical Component BOXTangent DRAW-OFF Valve Trunnion AssemblyStationary Models GAS Control AssemblyKE53441 BLOWER, 115V, 60 HZ Gearbox Assembly KE52836-2 Potentiometer Used Prior to January Console ControlsInspection and Maintenance Checklist MaintenanceKettle Safety Inspection Checklist Safety Thermostat Hinge Adjustment Instructions Lubrication ProcedureTroubleshooting Guides Problem KGL Problem Kettle Venting Vacuum Leak Test ProcedureRepairing Leaks in Steam Jacketed Kettle Fittings Kettle Jacket will Result in Irreversible Damage to Unit Reservoir Fill ProceduresCalibrating Procedure Pressure Relief Valve Periodic TestingRecommended Corrosion Inhibitors for Closed Systems Kettle Jacket Filling & Draining ProceduresReplace Spring and Plug Replace Console Cover GAS Kettle Orifice ReplacementConversion Parts Required Wiring Diagrams Ignitor KE53838-2 KE53441-1 BLOWER, 220V, 50 HZ KE53838-2 Symbol Legend page 1 Symbol Legend page 2 Part Number Description Quantity Spare Parts List

KGL-40, KGL-60, KGL-80, KGL-100, KGL-40-T, KGL-60-T, KGL-80-T, KGL-40-SH, KGL-60-SH, KGL-40-TSH, KGL-100, KGL-40-T, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-80-T, KGL-40-SH specifications

Cleveland Range has established itself as a leading manufacturer of high-quality commercial kitchen equipment, particularly known for its diverse range of steamers. Among their notable offerings are the Cleveland Range KGL series models including KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, and KGL-60-T. These models are specifically designed to meet the needs of busy commercial kitchens, providing efficiency, durability, and precision in cooking.

The KGL-80-T model stands out with its generous cooking capacity, making it ideal for large-scale food preparation. It is equipped with advanced controls that allow for easy monitoring of cooking times and temperatures, ensuring that food is cooked evenly and to perfection. The integrated steaming technology maintains high levels of moisture, preserving the flavor and nutritional value of the food.

The KGL-40-SH and KGL-40-TSH models are tailored for mid-sized operations but still offer robust performance. These steamers incorporate user-friendly digital controls that facilitate hassle-free operation. The stainless-steel construction ensures durability and ease of cleaning, essential for maintaining hygiene in a busy kitchen environment.

Cleveland's KGL-40-T and KGL-40SH versions feature energy-efficient options, significantly reducing water and energy consumption without compromising on cooking quality. These models utilize a sophisticated water level management system that minimizes operational costs while maximizing cooking efficiency.

For establishments requiring even larger capacities, the KGL-100 model is an ideal solution, designed to cater to extensive foodservice operations. It boasts advanced steam generation technology, allowing for rapid heating and cooking. The ability to stack multiple trays enhances its functionality, making it a powerful tool for large events or high-demand services.

The KGL-60 and KGL-60-T models blend functionality with advanced features. The digital control panel provides precise steam control, time management, and temperature settings. Users can easily program multiple recipes, making it convenient to switch between different dishes quickly.

In summary, Cleveland Range's KGL series, including the KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, KGL-60-T, and others, epitomize excellence in commercial kitchen technology. With their commitment to quality, durability, and energy efficiency, these steamers are designed to enhance the culinary capabilities of any kitchen, ensuring that chefs can deliver exceptional meals consistently. Each model in the KGL series is tailored to meet the diverse needs of foodservice operations, from small restaurants to large catering businesses, ensuring optimal performance and reliability.