Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-80-T, KGL-40-SH Lubrication Procedure

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LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

Adjusting

TRUNNION

HOUSING,

Screw

 

WORM SCREW

Worm

AND TILT GEAR

Screw and

These parts are

Tilt

Gear

accessed through the

Cross

top cover of the

Bar

console.

 

Apply grease to gear teeth. Check for

excessive play and adjust with adjusting screw located on top of cross bar.

HINGE ADJUSTMENT

INSTRUCTIONS

3/8" Allen wrench

1.

Insert 3/8" Allen wrench.

2.

Turn clockwise to relieve tension on spring.

3.

While tension is released remove one of the two

 

slotted screws.

4.

To prevent Allen wrench from springing back

 

abruptly while the second slotted screw is removed,

 

insert a pin (approximately 1/8") in the hole where

 

the first slotted screw was removed from.

Trunnion Housing

Grease Nipple

KETTLE

TRUNNIONS

On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing. On the right hand side of the kettle you must remove the console cover to access the two grease nipples.

5.

Remove second slotted screw.

6.

While holding Allen wrench remove pin.

7.

Turn Allen wrench clockwise to tighten or

 

counter-clockwise to loosen tension to produce

 

desired effect.

8.

Re-insert pin in one of the two holes.

9.

Tighten one slotted screw in the other hole (it

 

may be necessary to turn Allen wrench slightly to

 

align holes).

10.

Remove pin and repeat step number 9 for other

 

slotted screw.

TROUBLESHOOTING GUIDES

GENERAL

1.To turn the unit on, turn the switch to the on position.

■Power is sent to primary side of the 120vac/16vac transformer.

■Power is sent to the normally closed high limit.

■From the high limit power is sent to the normally open contacts of the 12VDC relay and the L1 and L2 terminals of the ignition module.

2.From the secondary of the transformer 16VAC is sent to the controller.

■Power is sent to the red LED (low water indicator light) from terminal 4 of the controller.

■If the water probe is grounded through water the LED will go off.

■If the water probe is not grounded the LED will remain on and the unit will not heat.

■If the resistance of the thermistor is higher than the setting of the potentiometer( the unit is calling for heat) then 16VDC is sent to the coil of the relay and the green LED (heat indicator light)

■The 12VDC relay will close until the unit reaches temperature

3.With the contacts of the relay closed, 120VAC is sent to the blower and primary coil of the 120VAC/24VAC transformer.

■From the secondary of the 24VAC transformer power is sent to the normally open contacts of the air switch.

■When the air from the blower closes the air switch, 24VAC is sent to the Th terminal of the ignition module.

4.With both 120VAC (at L1 and L2) and 24VAC (at Gnd and Th) to the ignition module then 120VAC will be sent to the surface igniter.

5.After the ignition module has been energized for 24 seconds the module will send 24VAC to the gas valve.

■The gas will touch the hot igniter and ignite.

■The kettle will build pressure until the controller is satisfied by the thermistor at the setting of the potentiometer.

■The controller will then turn off the heat circuit until the temperature of the kettle is below the setting

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Contents Operators Manual For the User Retain this Manual for Your ReferenceTable of Contents General InstallationInspection VentilationElectrical CleaningInstallation Checks WaterSpecification Drawing Tilting, KGL-40-T, KGL-60-T, KGL-80-T Short Series, KGL-40-SH, KGL-60-SH Short Series, KGL-40-TSH Operating Instructions Operating the Kettle Approximate Boiling TimesCleaning Instructions Care and CleaningService Parts Wrap CoversPressure Relief Assembly Item no Description QTYHinge Assembly Hinge Assembly KGL-40/TElectrical Component BOX Sight GlassTrunnion Assembly Tangent DRAW-OFF ValveGAS Control Assembly Stationary ModelsKE53441 BLOWER, 115V, 60 HZ Gearbox Assembly KE52836-2 Console Controls Potentiometer Used Prior to JanuaryMaintenance Inspection and Maintenance ChecklistKettle Safety Inspection Checklist Safety Thermostat Lubrication Procedure Hinge Adjustment InstructionsTroubleshooting Guides Problem KGL Problem Kettle Venting Vacuum Leak Test ProcedureRepairing Leaks in Steam Jacketed Kettle Fittings Reservoir Fill Procedures Kettle Jacket will Result in Irreversible Damage to UnitPressure Relief Valve Periodic Testing Calibrating ProcedureKettle Jacket Filling & Draining Procedures Recommended Corrosion Inhibitors for Closed SystemsGAS Kettle Orifice Replacement Replace Spring and Plug Replace Console CoverConversion Parts Required Wiring Diagrams Ignitor KE53838-2 KE53441-1 BLOWER, 220V, 50 HZ KE53838-2 Symbol Legend page 1 Symbol Legend page 2 Spare Parts List Part Number Description Quantity

KGL-40, KGL-60, KGL-80, KGL-100, KGL-40-T, KGL-60-T, KGL-80-T, KGL-40-SH, KGL-60-SH, KGL-40-TSH, KGL-100, KGL-40-T, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-80-T, KGL-40-SH specifications

Cleveland Range has established itself as a leading manufacturer of high-quality commercial kitchen equipment, particularly known for its diverse range of steamers. Among their notable offerings are the Cleveland Range KGL series models including KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, and KGL-60-T. These models are specifically designed to meet the needs of busy commercial kitchens, providing efficiency, durability, and precision in cooking.

The KGL-80-T model stands out with its generous cooking capacity, making it ideal for large-scale food preparation. It is equipped with advanced controls that allow for easy monitoring of cooking times and temperatures, ensuring that food is cooked evenly and to perfection. The integrated steaming technology maintains high levels of moisture, preserving the flavor and nutritional value of the food.

The KGL-40-SH and KGL-40-TSH models are tailored for mid-sized operations but still offer robust performance. These steamers incorporate user-friendly digital controls that facilitate hassle-free operation. The stainless-steel construction ensures durability and ease of cleaning, essential for maintaining hygiene in a busy kitchen environment.

Cleveland's KGL-40-T and KGL-40SH versions feature energy-efficient options, significantly reducing water and energy consumption without compromising on cooking quality. These models utilize a sophisticated water level management system that minimizes operational costs while maximizing cooking efficiency.

For establishments requiring even larger capacities, the KGL-100 model is an ideal solution, designed to cater to extensive foodservice operations. It boasts advanced steam generation technology, allowing for rapid heating and cooking. The ability to stack multiple trays enhances its functionality, making it a powerful tool for large events or high-demand services.

The KGL-60 and KGL-60-T models blend functionality with advanced features. The digital control panel provides precise steam control, time management, and temperature settings. Users can easily program multiple recipes, making it convenient to switch between different dishes quickly.

In summary, Cleveland Range's KGL series, including the KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, KGL-60-T, and others, epitomize excellence in commercial kitchen technology. With their commitment to quality, durability, and energy efficiency, these steamers are designed to enhance the culinary capabilities of any kitchen, ensuring that chefs can deliver exceptional meals consistently. Each model in the KGL series is tailored to meet the diverse needs of foodservice operations, from small restaurants to large catering businesses, ensuring optimal performance and reliability.
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