Cleveland Range KGL-80-T, KGL-40-SH manual Inspection, General, Ventilation, Installation, Gas

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INSTALLATION

INSPECTION

Before unpacking visually inspect the unit for evidence of damage during shipping.

If damage is noticed, do not unpack the unit, follow shipping damage instructions.

CLEARANCE REQUIREMENTS/ DRAIN LOCATIONS

Note: Dimensions, clearance requirements and suggested drain locations are shown on the applicable SPECIFICATION DRAWING (page #3-6).

SHIPPING DAMAGE

INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

1.Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later.

2.As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.

3.Arrange for the carrier's representative to examine the damage.

4.Fill out all carrier claims forms and have the examining carrier sign and date each form.

GENERAL

Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standards for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Observe all clearance requirements to provide proper make-up air flow. Do not obstruct the flow of combustion and ventilation air. Check rating plate to ensure that kettle has been equipped to operate with the type of gas available at the installation.

VENTILATION

Gas fired kettles are only to be installed under a ventilation hood in a room which has provisions for adequate make up air. Further information can be obtained by referring to the U.S.A. National Fire Protection Associations NFPA96 regulations. These standards have also been adopted by the National Building Code in Canada.

INSTALLATION

1.Position the unit in

it's permanent

 

 

 

 

 

 

4 7/8" (124mm)

 

 

 

location, and level

120

 

 

120

the unit by turning

 

 

 

 

 

 

 

 

 

the adjustable feet.

 

 

 

 

 

7/16"Ø, 3 HOLES

 

 

 

 

 

 

2. Once positioned

 

 

 

 

 

ON 3 1/8" (80mm) B.C.D.

 

 

 

 

 

 

 

and leveled,

FLANGED FOOT DETAIL

permanently

 

 

 

(REAR LEGS ONLY)

secure the unit's

 

 

 

 

 

 

 

flanged feet to the

 

 

 

 

 

 

 

floor using 5/16" lag bolts and floor anchors (supplied by the installer). Three bolts are required to secure each of the flanged feet.

3.Seal joints of flanged feet with a silicone sealant.

GAS

ENSURE THE GAS SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING PLATE.

It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14” water column, a pressure regulator must be installed, to provide a maximum of 14” water column gas pressure to the gas control valve.

Connect the gas line to the manual valve located at the rear of the control box.

Installation must be in accordance with local codes and/or the National Fuel Gas Code ANSI Z223.1 Latest Edition (USA) or the latest Installation Codes for Gas Burning Appliances and Equipment CAN/ CGA B149.1 and CAN/ CGA B149.2 (Canada). Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).

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Contents Operators Manual For the User Retain this Manual for Your ReferenceTable of Contents Installation InspectionGeneral VentilationCleaning Installation ChecksElectrical WaterSpecification Drawing Tilting, KGL-40-T, KGL-60-T, KGL-80-T Short Series, KGL-40-SH, KGL-60-SH Short Series, KGL-40-TSH Operating Instructions Operating the Kettle Approximate Boiling TimesCleaning Instructions Care and CleaningService Parts Wrap CoversPressure Relief Assembly Item no Description QTYHinge Assembly Hinge Assembly KGL-40/TElectrical Component BOX Sight GlassTrunnion Assembly Tangent DRAW-OFF ValveGAS Control Assembly Stationary ModelsKE53441 BLOWER, 115V, 60 HZ Gearbox Assembly KE52836-2 Console Controls Potentiometer Used Prior to JanuaryMaintenance Inspection and Maintenance ChecklistKettle Safety Inspection Checklist Safety Thermostat Lubrication Procedure Hinge Adjustment InstructionsTroubleshooting Guides Problem KGL Problem Repairing Leaks in Steam Jacketed Kettle Fittings Vacuum Leak Test ProcedureKettle Venting Reservoir Fill Procedures Kettle Jacket will Result in Irreversible Damage to UnitPressure Relief Valve Periodic Testing Calibrating ProcedureKettle Jacket Filling & Draining Procedures Recommended Corrosion Inhibitors for Closed SystemsGAS Kettle Orifice Replacement Replace Spring and Plug Replace Console CoverConversion Parts Required Wiring Diagrams Ignitor KE53838-2 KE53441-1 BLOWER, 220V, 50 HZ KE53838-2 Symbol Legend page 1 Symbol Legend page 2 Spare Parts List Part Number Description Quantity

KGL-40, KGL-60, KGL-80, KGL-100, KGL-40-T, KGL-60-T, KGL-80-T, KGL-40-SH, KGL-60-SH, KGL-40-TSH, KGL-100, KGL-40-T, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-80-T, KGL-40-SH specifications

Cleveland Range has established itself as a leading manufacturer of high-quality commercial kitchen equipment, particularly known for its diverse range of steamers. Among their notable offerings are the Cleveland Range KGL series models including KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, and KGL-60-T. These models are specifically designed to meet the needs of busy commercial kitchens, providing efficiency, durability, and precision in cooking.

The KGL-80-T model stands out with its generous cooking capacity, making it ideal for large-scale food preparation. It is equipped with advanced controls that allow for easy monitoring of cooking times and temperatures, ensuring that food is cooked evenly and to perfection. The integrated steaming technology maintains high levels of moisture, preserving the flavor and nutritional value of the food.

The KGL-40-SH and KGL-40-TSH models are tailored for mid-sized operations but still offer robust performance. These steamers incorporate user-friendly digital controls that facilitate hassle-free operation. The stainless-steel construction ensures durability and ease of cleaning, essential for maintaining hygiene in a busy kitchen environment.

Cleveland's KGL-40-T and KGL-40SH versions feature energy-efficient options, significantly reducing water and energy consumption without compromising on cooking quality. These models utilize a sophisticated water level management system that minimizes operational costs while maximizing cooking efficiency.

For establishments requiring even larger capacities, the KGL-100 model is an ideal solution, designed to cater to extensive foodservice operations. It boasts advanced steam generation technology, allowing for rapid heating and cooking. The ability to stack multiple trays enhances its functionality, making it a powerful tool for large events or high-demand services.

The KGL-60 and KGL-60-T models blend functionality with advanced features. The digital control panel provides precise steam control, time management, and temperature settings. Users can easily program multiple recipes, making it convenient to switch between different dishes quickly.

In summary, Cleveland Range's KGL series, including the KGL-80-T, KGL-40-SH, KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, KGL-100, KGL-60, KGL-80, KGL-60-T, and others, epitomize excellence in commercial kitchen technology. With their commitment to quality, durability, and energy efficiency, these steamers are designed to enhance the culinary capabilities of any kitchen, ensuring that chefs can deliver exceptional meals consistently. Each model in the KGL series is tailored to meet the diverse needs of foodservice operations, from small restaurants to large catering businesses, ensuring optimal performance and reliability.
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