U-Line CO2175F, 2275DWRWS, 2175WCOL, 2275DWRWOL, CO2175/CO2275DWR, CLR2160, 2175RF, 2175BEV CLRCO2175

Page 19

Section 3 - Service and Repair

CLRCO2175

GENERAL

The U-Line Model CLRCO2175 combines the best of Échelon refrigeration and clear ice-making capabilities into a single unit. A state-of-the-art microprocessor-based controller simplifies operation and troubleshooting. There are four primary modes of operation:

1.Ice Making and Refrigeration (Figure 2).

2.Ice Making and No Refrigeration (Figure 3).

3.Refrigeration and No Ice Making (Figure 4).

4.Ice Harvest/Water fill (No Refrigeration Possible) (Figure 5).

In addition, there are three sub modes of operation:

5.Off (Figure 6).

6.Water Fill - No Refrigeration (Figure 7).

7.Cleaning (No Refrigeration Possible) (Figure 8).

Review the following notes for general information before reading the schematics.

These are some additional general notes and exceptions:

The controller has a four-minute compressor minimum off- cycle regardless of thermistor status, for compressor protection and cycling.

When making ice, the controller reads liquid line temperature four minutes into the ice-making cycle to determine the length of that ice-making cycle and subsequent harvest length.

Once an ice-making cycle is initiated, it will continue through to harvest regardless of the bin sensor.

There is a three-minute water fill cycle when the unit is turned on. Mode 6.

In order to maintain adequate refrigerator temperature, the unit will sometimes run in the refrigeration only mode, as shown in Mode 3, even if the ice bin sensor is calling for ice. At the end of each ice harvest, the controller checks the refrigerator sensor and if it is warmer than the higher of 42°F, or the set-point, it will go into refrigeration only mode. The refrigerator must be at 42° or setpoint to make ice continuously. Example:

or below the sensor. However, after the first slab of cubes is harvested, the controller will follow the logic defined in 5 above and realizing the refrigerator is too warm, will continue in refrigeration only mode (3) until the requirement is satisfied. Thus, upon start-up, the user will see one slab of ice dropped in about 30 minutes, and then there will be no more ice until the refrigerator reaches 42°F or set-point. (This may be two to three hours depending on ambient conditions.)

There will also be a water fill cycle after the ice bin has been “full” and then calls to make ice again. This can occur when the refrigerator side is off as shown in Mode 6, or when it is on, which is shown in Mode 8. If the refrigerator side is on, when the fill cycle initiates, it will remain on until the fill cycle is completed, even if the refrigerator sensor is satisfied.

The controller has a four-degree differential designed into it for the refrigerator sensor, such that when it is set to 38°F, the refrigerator will cool until the refrigerator sensor reads 36°F and will not re-initiate refrigerator cooling until the sensor reaches 40°F. So someone monitoring actual temperature (by pressing WARMER momentarily) may see the refrigerator off when the temperature is a degree warmer than set-point, or refrigerator on when it is a degree below set-point. Refer to Echelon Keypad.

There is no high limit cut-out on this unit; however, if the liquid line sensor were to go out of range (approximately 185°F) the ice maker side of the unit will shut down. The refrigerator will continue to run. When the temperature of the liquid falls back in range, the unit will re-initiate operation. The unit will not normally experience this condition up to 110°F, but conditions such as door openings, heavy loading, restricted airflow, dirty condenser or direct sunlight may contribute to reaching this mode.

Different from the earlier CLRCO2075, this unit uses two relays to control the refrigeration valves. This means that the valves will only be energized when needed.

There is now a thermistor on the refrigerator evaporator that will sense the evaporator plate temperature. This will allow the unit to fully defrost based on temperature of the evaporator plate during the defrost modes.

Setpoint

Temperature

 

38°

42° or lower

ice

38°

45°

no ice

55°

55°

ice

55°

58°

no ice

There is no fill cycle when ice-making re-initiates in this case because the bin sensor has not been satisfied.

When the initial three-minute fill cycle is complete, the unit will enter ice making and refrigeration mode (1) if the bin is empty

3-4

Image 19 Contents
2010 Origins Models 1115R Potential Problems with HFC-134AIntroduction Échelon Models 2115RTable of Contents Wiring Diagrams Safety Alert Definitions Safety PrecautionsLine Corporation Limited Warranty Leaders In Quality Undercounter Refrigeration Product Liability PolicySerial Number Format Warranty Claims ProcedureProof of Purchase How to Order Replacement Parts Parts ListingCustomer Call Guide CLR2160 Model Only Type 1 Black Refrigeration System Diagnosis GuideType 2 White Troubleshooting Troubleshooting Troubleshooting General Error CodesService OperationCLR2160 Ice not sized to customer satisfaction No iceToo much ice Too little iceCLRCO2175 CLRCO2175 Mode 1 Ice Making and Refrigeration ULIN0329A CLRCO2175 Mode 3 Refrigeration and No Ice Making CLRCO2175 Mode 4 Ice harvest No Refrigeration Possible CLRCO2175 Mode 5 Off Service and Repair CLRCO2175 Mode 7 Cleaning No Refrigeration Possible Error code is repeated, the thermistor is Refrigerator not cooling but ice maker working Display is showing something other than SP 38, ER or CLIce maker not operating-no water flowing over mold 2115R/2175WC/2175BEV/2275DWRR/2175DWRR Thermistor Outage Except Dwrws & 2275ZWC Review the Following Notes for General InformationThermistor Outage Dwrws & 2275ZWC Display is showing something other than SP 38 or ER Excessive Frost on evaporatorRefrigerator too warm Line Frost Free Refrigeration System Service and Repair CO2175F/2175RF/CO2175DWRThermistors Reed SwitchDefrost Water fill cycle Storage modeFreeze cycle Harvest cycleCO2175F Harvest-1 Cycle First 30 Seconds CO2175F Water Fill Cycle CO2175F Freeze Cycle CO2175/2275DWR Harvest-2 Cycle After 30 Seconds CO2175/2275DWR Water Fill Cycle Not making ice This can be caused by poor incoming water quality Service and Repair 1175R/1115R 1175WC/1115WC 1175BEV/ADA24R It is most likely a refrigeration system issue Error CodeCabinet Light Operating ENVIRONMENTAL/ Climate Control RequirementsÉchelon Electronic Control ON/OFFAdjusting the SET-POINT 2275ZWC/2275ZWCOL only Adjusting the SET-POINT 2275DWRWS only2275ZWCOL Service Mode Viewing Actual Temperature 2275DWRWS onlyViewing Actual Temperature 2275ZWC/2275ZWCOL only Showroom ModeRelay Status ICE Thickness AdjustTemporary SHUTDOWN/OFFICE Mode Forced DefrostError Codes E2 Thermistor 1 is shorted. Not available on CLR2160 Model Thermistor Door Switch Échelon Service Quick Reference Card Échelon Electronic Control Quick Reference Guide Origins Electronic Control Viewing Actual TemperatureOrigins Model Selection Origins Service MenuOrigins Electronic Control Quick Reference Guide Refrigeration System Diagnosis Guide Defrost Information ALL ModelsCOMPRESSOR/COIL Specifications SpecificationsCLRCO2175 2115R/2175WC/2115WC/2175BEV 2175WRR/2175DWRWS Refrigerator Coil OHMS-2175DWRWS/2275ZWCCO2175F/2175RF/CO2175DWR ICE Maker Limit Switch1175R/1115R 1175WC/1115WC 1175BEV/ADA24R Échelon Full Overlay Adjustments and RepairNotch must face center of door Adjusting Door AlignmentChecking Door Alignment Door Alignment Origins ModelsChecking Drawer Alignment Adjusting Drawer AlignmentDrawer Removal FRONT-TO-BACK Adjustment Minor AdjustmentSevere Adjustment SIDE-TO-SIDE AdjustmentTOP-TO-BOTTOM and LEFT-TO-RIGHT Adjustment RE-INSTALLATION of Drawer Interval AS Required Ice Cube Thickness AdjustmentReplacing Evaporator FAN Motor CO2175F/2175RF Accessing Evaporator or Drain CO2175F/2175RFReplacing Evaporator FAN Motor CO2175DWR To access evaporator or drainReplacing ICE Maker Replacing Mold and Heater CO2175F/CO2175DWR Drain Connection FACTORY-INSTALLED Drain PumpGravity Drain Remove 12 screws and back panel CLR Drain KIT Available for Purchase LOCALLY-INSTALLED Drain PumpTools Required Materials RequiredULINS0168A Loose. For the disposal or Waterhookup Water Supply ConnectionANTI-TIP KIT CLR2160 1 Description CLR2160 2 41993 CLRCO2175 1 Screw, handle included with handle assembly CLRCO2175 2 Compression nut included with water line CLRCO2175 3 Armaflex, 1-5/8 ID included with 2276-CLRCO-S CLRCO2175 4 BF4CO5-S 2175R 1 Screw, handle included with handle assembly 2175R 2 Not 2950-01 Wire connector, 12-pin 2115R 1 Screw, handle included with handle assembly 2115R 2 41993 2175WC/2175WCOL/2175WCOL2 1 2175WC/2175WCOL/2175WCOL2 1 2175WC/2175WCOL /2175WCOL22 Black Stainless Steel 2115WC/2115WCOL/2115WCOL2 1OF2 2115WC/2115WCOL/2115WCOL2 1 2115WC/2115WCOL/2115WCOL2 2 41993 2175BEV/2175BEVOL/2175BEVOL2 1 Overlay Door Stainless Steel 2175BEV/2175BEVOL/2175BEVOL2 2 Black Stainless Steel 2175DWRR/2275DWRR 1 2175DWR-TOP-BLK 2175DWRR/2275DWRR 2 Not 14159-05 Commerical handle SS accesory only 2275DWRWS/2275DWRWOL 1 Not 80-50002-00 Overlay Bracket Assembly 2275DWRWS/2275DWRWOL 2 Item Part No. Description CO2175F 1 Description CO2175F 2 0f CO2175F 2 CO2175F 3 Not 35014 Tape, drain pan heater CO2175F 4 Mold and Heater Assembly 2175RF 1 Black White Stainless Steel 2175RF 2 Solenoid only included with 73002-FFS 2175RF 3 Evaporator Assembly includes heat exchanger CO2175DWR/CO2275DWR 1 Process tube included with 73002-FFS CO2175DWR/CO2275DWR 2 Drawer Front Assembly, top CO2175DWR/CO2275DWR 3 Evaporator Assembly includes heat exchanger CO2275DWR 4 Mold and Heater Assembly 2275ZWC/2275ZWCOL 1 Overlay Stainless Steel 2275ZWC/2275ZWCOL 2 Process tube included with compressor 2275ZWC/2275ZWCOL 3 26100 Display housing 41992 1175R 1 Towel Bar Handle Assembly SS accessory only 1175R 2 Thermistor, quick connect white 1115R 1 Black Stainless Steel 1115R 2 31213 Spacer 1175WC 1 26147 Door Spacer, for Field Reversable Doors 1175WC 2 26058 1115WC 1 Pivot screw, bottom included with hinge assembly 1115WC 2 26059 1175BEV 1 26147 Door Spacer, for Field Reversable Doors 1175BEV 2 26058 ADA24R 1 0F Description ADA24R 1 0FADA24R 2 0F Description Black Stainless Steel This page intentionally left blank CLRCO2175 2115R, 2115WC, 2175R, 2175WC, 2175BEV 2175RF CO2175F ADA24R This page intentionally left blank About U-LINE Product Information
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