Cornelius ICE FROST Managing the Bowl Levels, Safety Probes only for ICE Frost Generic Pre-mix

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Ice Frost Operator’s Manual

Managing the Bowl Levels

When one of the two level probes fails to detect the presence of liquid in the bowl, the Fill solenoid valve is activated to refill the correct level.

The probes relating to each bowl are completely independent, therefore the following situation will occur:

Bowl Level Probe

Bowl Level Probe

Safety Probe Input

Safety Probe Input

Bowl Fill Solenoid

Bowl Fill Solenoid

Bowl Level Probes Uncovered Bowl Fill Solenoids = ON

 

FIGURE 34

Bowl Level Probe

Bowl Level Probe

Safety Probe Input

Safety Probe Input

Bowl Fill Solenoid

Bowl Fill Solenoid

Bowl Level Probes Covered Bowl Fill Solenoids = ON

FIGURE 35

NOTE 1: The level/s refill phase must take place within a maximum time lapse which is controlled by the (controller (see Alarms chapter).

NOTE 2: The level/s refill phase may only concern one of the two bowls, but it will maintain the same features.

NOTE 3: It is essential that the safety probes are covered for the bowl/s filling phase to take place.

Safety Probes (only for ICE FROST GENERIC Pre-mix)

In addition to the two level probes relating to the two bowls (see FIGURE 32 through FIGURE 35), the μZ4LP system also monitors the two ‘safety’ probes designed to monitor the presence of liquid in the external tanks.

The monitoring of the probes (covered/uncovered) is only active during the bowl loading phase. It follows, then, that a lack of liquid in the tanks during the non-loading phases will not be signalled.

If:

Safety probe inputs uncovered when bowl fill solenoids = OFF -

no signal

Example of how the safety system works:

Supposing the safety probe is uncovered and the solenoid valve is de-energized. In this case there will be no signal.

Then the level probe located in the bowl is uncovered. The solenoid valve is enabled to allow the bowl to fill correctly.

3 seconds after the activation of the solenoid valve, the safety signal is activated as the probe has been identified as uncovered. The fill solenoid valve is deactivated and the buzzer emits an intermittent signal lasting 6 seconds.

© 2004-2006, IMI Cornelius Inc.

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Publication Number: M620919596OPR

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Contents ICE Frost Page Table of Contents Page Plate Data Important Warnings and AdviceTechnical Data Transportation IndicationsConnecting the Electricity Mains InstallationConnection Connection DiagramsIce Frost Generic Pre-mix DescriptionInlet for CO2 45 to 60 psi CO2 gas cylinder Ice Frost Generic Post-mixFilling Time-out AlarmsSafety Probe Alarms only for ICE Frost Generic Pre-mix 1st Filling Time-outCondition Filter Cleaning AlarmSystem Over Temperature Alarm Corrective Action Bowl Loading Operations Brix Procedure Auger ON/OFF Button Main Power SwitchAuto Timer Button Programming Electronic Touch PADOperate in Manual Mode without Cold Timer Activated Setting Cold Timer Night SettingOperate in Automatic Mode with Cold Timer Activated Consistency Adjustment Viewing the Bowl TemperaturePost MIX Systems Operations Quarterly Cleaning and SanitationBowl Lid Cap Page Page Restricted AIR Flow Alarm Special MaintenanceElectronic Monitoring Electronic Bowl Monitoring and Safety SystemPressure and Level Control Card General Features OFF Condition 1st Filling ConditionManaging the Bowl Levels Safety Probes only for ICE Frost Generic Pre-mixSumming Up Wiring Diagram Vfcb POST-MIX 115V/60HZ Vfcb PRE-MIX 230V/50HZ Vfcb POST-MIX 230V/50HZ Problem Possible Cause Solution TroubleshootingProduct Brix/ratio is too low ProblemProblem Possible Cause Solution IMI Cornelius Inc