Cornelius 2232MS POST-MIX Dispenser Service and Maintenance, Hazard in the water system

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SERVICE AND MAINTENANCE

POST–MIX DISPENSER SERVICE AND MAINTENANCE

Refer to manual provided with the Post–Mix Dispenser for service and maintenance instructions.

BEVERAGE CONTROL PANEL

ASSEMBLY SERVICE AND

MAINTENANCE

CARBONATOR ASSEMBLY SERVICE AND MAINTENANCE

WARNING: The carbonator water pump water inlet strainer screen and liquid double check valve must be inspected and ser- vice at least once a year under normal circum- stances, and after any disruptions (plumbing work, earthquake, etc.) to the water supply sys- tem that might cause turbulent (erratic) flow of water through the system. A carbonator water pump with no screen or a defective screen in strainer would allow foreign particles to foul liq- uid double check valve. CO2 gas could then ba ck flow into water system and create a health

hazard in the water system

Refer to manual provided with carbonator assembly for service and maintenance instructions.

ADJUSTING PRIMARY CO2 REGULATORS

(see Figure 7).

System Connected to Bulk CO2 Supply

Adjust primary CO2 regulator on bulk CO2 supply tank to 105–PSI (7.24 Bars)

System Connected to Two–Fifty Pound CO2 Cylinders

Adjust two primary CO2 regulators to 105–PSI (7.24 Bars)

ADJUSTING SECONDARY CO2

REGULATORS

Sugar–Base Syrup Tanks CO2 Regulator

Adjust sugar–base syrup tanks CO2 regulator with 100–PSI (6.9 Bars) gauge on secondary CO2 regulator assembly to 60–PSI (4.14 Bars).

Diet–Syrup Tank CO2 Regulator.

Adjust diet–syrup tank CO2 regulator with 30–PSI (2.07 Bars) gauge on secondary CO2 regulator assembly to 12–PSI (.83 Bars).

CHECKING PLAIN WATER SYSTEM SURGE TANK AIR, CO2 OR NITROGEN GAS PRESSURE (see applicable Figure 3, 4, 5, or 6).

NOTE: The plain water surge tank must be completely drained before proceeding to check and if necessary, pressurize the tank with the proper amount of ‘‘commercially dry air, CO2, or nitrogen gas pressure. Proceed as follows:

1.Unplug carbonator(s) and if applicable, the optional Water Pressure Booster system power cords from electrical outlets

2.Close Beverage Control Panel Assembly main water inlet supply line shutoff valve.

3.Close plain water outlet shutoff valve Post–Mix Dispenser plain water line is connected to.

4.Disconnect Post–Mix Dispenser plain water line from shutoff valve.

5.Place bucket under shutoff valve. Open shutoff valve and allow water to be purged from surge tank. DO NOT CLOSE VALVE AT THIS TIME.

6.Note: service valve on bottom of the water

system surge tank. The surge tank must be pressurized to 12 ± 2–PSI (.83 ± .14 Bars) with

commercially dry air, CO2, or nitrogen gas pressure. Check and make sure surge tank is properly pressurized.

7.Close Post–Mix Dispenser plain water outlet shutoff valve.

8.Open Beverage Control Panel Assembly main water inlet supply line shutoff valve.

9.Plug the carbonator(s) and if applicable, the optional Water Pressure Booster system power cords into electrical outlet.

10.Place bucket under Post–Mix Dispenser plain water outlet shutoff valve. Open shutoff valve until a good stream of water flows from valve, the close valve.

11.Reconnect Post–Mix Dispenser water line to shutoff valve.

SERVICING OPTIONAL WATER PRESSURE BOOSTER SYSTEM

(see applicable Figure 3, 4, 5, or 6)

Servicing Water Pump Water Inlet Strainer Screen

1.Unplug carbonator(s) and the Water Pressure Booster system power cords from electrical outlets.

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Contents This Document Contains Important Information Manfactured IMI Cornelius INC ANOKA, MinnesotaGeneral Description General Warranty PolicyTerms and Conditions Ordering InformationDistribution Centers Complete ServiceIMI Cornelius Inc Specifications Installing POST-MIX Dispensers InstallationInstalling Beverage Control Panel Assembly Loose-Shipped Parts Name QtyMake Sure ALL Lines are Labeled for Identification Fastening Beverage Control Panel Assembly to WallNo TAG Preparation for Operation0713 Sealing Ends of Floor Chase if Applicable Standard Beverage Control Panel ASS’Y Water Pressure Pressure Switch Check Water Valve Surge Tank Water Pump Pressure Switch Check Check Valve Water Pump PRE Filet BUN CO2/AIR and Syrup Systems Flow Diagram Sprite Diet Orange Coke Conn NBR Description QTY Sprite Diet Orange Coke Bulk Tank Conn NBR Description QTY Sprite Diet Orange Syrup Bulk Tank Conn NBR Description QTY Diet sprite coke Conn NBR Description QTY POST-MIX Dispenser Service and Maintenance Service and MaintenanceBeverage Control Panel Assembly Service Maintenance Hazard in the water systemPressure Switch Liquid Check Valve Water Pump Motor Always Install NEW Ball Seat Quadding P/NSwitch Bars Cleaning Optional Syrup Lines Strainers see FigureReplenishing CO2 Supply Sanitizing Syrup SystemsReplenishing Syrup Supply Cause serious personal injurySyrup Flavor Change Troubleshooting Water Inlet Pressure CYCLES’’ CON’TGauge Reads TOO LOW Gauge Reads TOO HighAIR Compressor ‘SHORT Not Operate CON’TDispensed Drinks have ‘OFF’’ TasteWiring Diagram Carbonator Instructions for Crimping Tube Clamps Beverage Control Panel ASS’Y Beverage Control Panel ASS’Y CO2 Regulator ASS’Y P/N CO2 Check Valve ASS’Y P/N Name No. Part No NameCO2 Regulator ASS’Y Check Valve and Manifold ASS’Y P/N Large Reserve Carbonator Large Reserve Carbonator Water Manifold ASS’Y P/N Pump and Motor ASS’Y Regulator ASS’Y, HI-PRESSURE P/N Warranty