Cornelius 2232MS Cycles’’ Con’T, Water Inlet Pressure, Gauge Reads TOO LOW, Gauge Reads TOO High

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Trouble

Probable Cause

Remedy

WATER PUMP ‘‘LONG

C. Water pump pressure switch is C.

Verify pressure switch

CYCLES’’ (CON’T)

not correctly adjusted.

‘‘CUT–OUT’’ pressure is adjusted

 

 

at 85 ± 5 PSI (5.86 ± .35 Bars) or

 

 

‘‘CUT–IN’’ pressure is adjusted at

 

 

60 ± 5 PSI (4.14 ± .35 Bars).

 

 

Have Service Technician readjust

 

 

pressure switch.

D.Water pre–filter is plugged (this condition will be accompanied by a change in pitch of the water pump when operating.)

D.If water inlet pressure gauge reads below 5–PSI (.34 Bars) while water pump is operating,replace water pre–filter.

E.Water supply is shut off to Beverage Control Panel (this condition will be accompanied by a change in pitch of the water pump when operating).

F.Water pump failure.

E.Verify plain water inlet shutoff valve is in ‘‘OPEN’’ position. Verify all other water shutoff valves on Beverage Control Panel are in ‘‘OPEN’’ positions.

F.Have Service Technician replace water pump. Verify water is being supplied to the pump (starving water pump of water is primary reason for pump failure).

G.Water filter activation valve is in ‘‘OPEN’’ position.

H.Leak in plain water lines leaving Beverage Control Panel Assembly.

G.Place water filter activation valve in ‘‘CLOSED’’ position.

H.Check for water leak in plain water lines leading to equipment connected to Beverage Control Panel Assembly.

WATER INLET PRESSURE

A.

Water inlet shutoff valve is in

A. Place water inlet shutoff valve in

GAUGE READS TOO LOW

 

‘‘CLOSED’’ position.

‘‘OPEN’’ position.

 

B. Water pre–filter is clogged.

B. Replace water pre–filter.

 

C. Water pressure regulator is

C. Readjust water pressure regulator

 

 

incorrectly adjusted.

to 75 ± 5 PSI. (5.17 ± .34 Bars)

 

D.

Water pressure regulator

D. Remove and clean or replace the

 

 

strainer is clogged.

water strainer screen.

 

E.

Water pressure regulator

E. Replace water pressure regulator

 

 

inoperative.

and adjust to 75 ± 5 PSI. (5.17 ±

 

 

 

.34 Bars)

 

 

 

 

WATER INLET PRESSURE

A.

Water pressure regulator is

A. Readjust water pressure regulator

GAUGE READS TOO HIGH

 

incorrectly adjusted.

to 75 ± 5 PSI. (5.17 ± .34 Bars)

 

B.

Water pressure regulator

B. Replace water pressure regulator

 

 

inoperative.

and adjust to 75 ± 5 PSI. (5.17

 

 

 

± .34 Bars)

 

 

 

 

AIR COMPRESSOR DOES

A.

Power cord unplugged from

A. Plug air compressor power cord

NOT OPERATE

 

electrical outlet.

into electrical outlet.

 

B. Power cord power switch in

B. Place power switch in ‘‘ON’’

 

 

‘‘OFF’’ position.

position.

 

C. Electrical circuit fuse blown or

C. Replace fuse or reset circuit

 

 

circuit breaker tripped.

breaker.

 

D.

Air compressor pressure

D. Have Service Technician check

 

 

switch is inoperative.

and/or replace pressure switch.

 

 

 

 

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0713

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Contents Manfactured IMI Cornelius INC ANOKA, Minnesota This Document Contains Important InformationGeneral Warranty Policy General DescriptionTerms and Conditions Ordering InformationIMI Cornelius Inc Complete ServiceDistribution Centers Specifications Installation Installing POST-MIX DispensersInstalling Beverage Control Panel Assembly Loose-Shipped Parts Name QtyFastening Beverage Control Panel Assembly to Wall Make Sure ALL Lines are Labeled for IdentificationPreparation for Operation No TAG0713 Sealing Ends of Floor Chase if Applicable Standard Beverage Control Panel ASS’Y Water Pressure Pressure Switch Check Water Valve Surge Tank Water Pump Pressure Switch Check Check Valve Water Pump PRE Filet BUN CO2/AIR and Syrup Systems Flow Diagram Sprite Diet Orange Coke Conn NBR Description QTY Sprite Diet Orange Coke Bulk Tank Conn NBR Description QTY Sprite Diet Orange Syrup Bulk Tank Conn NBR Description QTY Diet sprite coke Conn NBR Description QTY Service and Maintenance POST-MIX Dispenser Service and MaintenanceBeverage Control Panel Assembly Service Maintenance Hazard in the water systemAlways Install NEW Ball Seat Quadding P/N Pressure Switch Liquid Check Valve Water Pump MotorSwitch Cleaning Optional Syrup Lines Strainers see Figure Bars Sanitizing Syrup Systems Replenishing CO2 Supply Replenishing Syrup Supply Cause serious personal injurySyrup Flavor Change Troubleshooting CYCLES’’ CON’T Water Inlet PressureGauge Reads TOO LOW Gauge Reads TOO HighNot Operate CON’T AIR Compressor ‘SHORTDispensed Drinks have ‘OFF’’ TasteWiring Diagram Carbonator Instructions for Crimping Tube Clamps Beverage Control Panel ASS’Y Beverage Control Panel ASS’Y CO2 Regulator ASS’Y P/N No. Part No Name CO2 Check Valve ASS’Y P/N NameCO2 Regulator ASS’Y Check Valve and Manifold ASS’Y P/N Large Reserve Carbonator Large Reserve Carbonator Water Manifold ASS’Y P/N Pump and Motor ASS’Y Regulator ASS’Y, HI-PRESSURE P/N Warranty