Cornelius 2232MS service manual Preparation for Operation, No TAG

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Center–Island and Second Dispenser Installation with Optional Syrup Tanks Hookup (see Figure

NO TAG)

Connect CO2, plain water, carbonated water, and syrup lines between Beverage Control Panel Assembly, the Post–Mix Dispensers, and other equipment to be connected to the system. Optional Syrup Tanks Kit (P/N 0673) is used to connect four syrup tanks into the system.

Connect insulated plain water line between plain water line connected to Post–Mix Dispenser cold plate and the Orange Juice Dispenser.

Center–Island Installation with Bulk Syrup Tank Hookup (see Figure NO TAG).

Connect CO2, plain water, carbonated water, and syrup lines between Beverage Control Panel Assembly, the Post–Mix Dispenser, and other equipment to be connected to the system.

Connect insulated plain water line between plain water line connected to Post–Mix Dispenser cold plate and the Orange Juice Dispenser.

Center–Island and Second Dispenser Installation with Bulk Syrup Tank Hookup (see Figure NO TAG).

Connect CO2, plain water, carbonated water and syrup lines between Beverage Control Panel Assembly, the Post–Mix Dispensers, and other equipment to be connected to the system.

Connect insulated plain water line between plain water line connected to Post–Mix Dispenser cold plate and the Orange Juice Dispenser.

PREPARATION FOR OPERATION

BEVERAGE CONTROL PANEL ASSEMBLY

NOTE: The Beverage Control Panel Assembly must be connected to a water source with water pressure between 45 and 75–PSI (3.10 and 5.17 Bars). If water pressure is over 75–PSI (5.17 Bars), an Optional Water Pressure Regulator Kit (P/N 300919–00) must be installed. If plain water source is below 45–PSI (3.10 Bars), an Optional Water Pressure Booster Kit must be installed in the system to boost water pressure to 75–PSI (5.17 Bars).

IMPORTANT: DO NOT operate (if applicable) the Optional Water Pressure Booster water pump with no water connected to the Beverage Control Panel Assembly. Operating water pump dry will void its factory warranty.

1.Install loose–shipped water filter cartridges on water filter assembly.

2.Make sure all shutoff valves on water manifold assembly and water filter assembly are in ‘‘OFF’’ position.

IMPORTANT: DO NOT operate carbonator(s) water pump(s) or water pressure booster system (if applicable) water pump with no water in the system. Operating pumps dry will cause damage to the pumps which will void their factory warranty.

3.Connect plain water source line, meeting requirements of preceding NOTE, to Beverage Control Panel Assembly.

4.Open Beverage Control Panel Assembly plain water source shutoff valve.

5.Beverage Control Panel Assembly equipped with Everpure water filters (see applicable Figure 3 or 5).

A.Connect length of garden hose to FILTER ‘‘ACTIVATION VALVE,’’ then route hose to a permanent drain.

B.Open ‘‘ACTIVATION VALVE’’ and allow approximately 28–gallons of water to flow through the water filters, then close valve.

6.Standard Installation (see Figure 7).

WARNING: CO2 Displaces Oxygen. Strict Attention must be observed in the prevention of CO2 (carbon

dioxide) gas leaks in the entire CO2 and soft drink system. If a CO2 gas leak is suspected, particularly in a small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO2 gas will experience tremors which are followed rapidly by loss of consciousness and suffocation.

Connect bulk CO2 tank CO2 supply line to barbed fitting on CO2 manifold. Secure connection with tubing clamp.

Installation employing the optional high–pressure CO2 Regulator Assembly Kit (P/N 0708) (see Figure 7)

WARNING: To avoid personal injury and/or property damage, always

secure CO2 cylinders with safety chain to prevent them from falling over. Should the valve become accidentally damaged of broken off, CO2 cylinder can cause serious personal injury.

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Contents This Document Contains Important Information Manfactured IMI Cornelius INC ANOKA, MinnesotaOrdering Information General Warranty PolicyGeneral Description Terms and ConditionsDistribution Centers Complete ServiceIMI Cornelius Inc Specifications Loose-Shipped Parts Name Qty InstallationInstalling POST-MIX Dispensers Installing Beverage Control Panel AssemblyMake Sure ALL Lines are Labeled for Identification Fastening Beverage Control Panel Assembly to WallNo TAG Preparation for Operation0713 Sealing Ends of Floor Chase if Applicable Standard Beverage Control Panel ASS’Y Water Pressure Pressure Switch Check Water Valve Surge Tank Water Pump Pressure Switch Check Check Valve Water Pump PRE Filet BUN CO2/AIR and Syrup Systems Flow Diagram Sprite Diet Orange Coke Conn NBR Description QTY Sprite Diet Orange Coke Bulk Tank Conn NBR Description QTY Sprite Diet Orange Syrup Bulk Tank Conn NBR Description QTY Diet sprite coke Conn NBR Description QTY Hazard in the water system Service and MaintenancePOST-MIX Dispenser Service and Maintenance Beverage Control Panel Assembly Service MaintenancePressure Switch Liquid Check Valve Water Pump Motor Always Install NEW Ball Seat Quadding P/NSwitch Bars Cleaning Optional Syrup Lines Strainers see FigureCause serious personal injury Sanitizing Syrup SystemsReplenishing CO2 Supply Replenishing Syrup SupplySyrup Flavor Change Troubleshooting Gauge Reads TOO High CYCLES’’ CON’TWater Inlet Pressure Gauge Reads TOO LOW‘OFF’’ Taste Not Operate CON’TAIR Compressor ‘SHORT Dispensed Drinks haveWiring Diagram Carbonator Instructions for Crimping Tube Clamps Beverage Control Panel ASS’Y Beverage Control Panel ASS’Y CO2 Regulator ASS’Y P/N CO2 Check Valve ASS’Y P/N Name No. Part No NameCO2 Regulator ASS’Y Check Valve and Manifold ASS’Y P/N Large Reserve Carbonator Large Reserve Carbonator Water Manifold ASS’Y P/N Pump and Motor ASS’Y Regulator ASS’Y, HI-PRESSURE P/N Warranty
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