Wayne-Dalton 8850 installation instructions Installing Bottom Section, Hinges

Page 10

4

Attaching Continuous Wall Angle &

continuous

Wall Angle

 

 

Wall Angle

 

 

Installing Bottom Section

 

 

 

 

 

 

If your door has been installed with bracket

 

 

Wood Jamb

 

 

Tools Needed:

 

 

 

5/16” X 1 5/8” Lag

 

mount track, skip this step and continue with

 

 

 

 

 

 

 

 

screw for use

 

None

the next step.

 

 

 

 

 

 

 

on wood jambs.

 

Important: The tops of the vertical

 

 

 

 

 

 

 

 

 

tracks must be level from side to side. If

 

Counterbalance

 

 

the bottom section was shimmed to level

 

 

 

 

cables

 

 

 

it, the vertical track on the shimmed side

 

 

 

 

 

must be raised the height of the shim.

 

 

 

 

 

 

Position the left hand vertical track assembly

 

vertical track

 

 

over the rollers of the bottom section. Make sure

 

 

 

the counterbalance cable is located between the

 

 

 

 

 

rollers and the door jamb. Drill 3/16” pilot holes

 

 

 

 

 

into the door jamb for the lag screws.

 

 

 

 

 

 

Loosely fasten vertical track assembly to the jamb

 

 

 

 

 

using 5/16” x 1-5/8” lag screws. Tighten the

 

 

 

 

 

bottom lag screw to jamb, to maintain 3/8” to 5/8”

 

 

 

 

 

spacing as shown between the bottom section

 

 

 

 

 

and vertical track. Now, tighten all remaining lag

 

 

 

 

 

screws. Repeat for other side.

 

 

 

 

 

 

Stack the bottom section into position by

 

 

 

 

 

 

hooking the left hand rollers into the left hand

 

 

 

 

 

 

vertical track, as shown.

 

 

 

 

 

 

NOTE: Adjust the spacing of the vertical tracks

 

 

 

Stack the section

 

from 3/8” - 5/8” spacing at the bottom section

 

 

into position, by

 

 

and 1-11/16” - 1-3/4” spacing at the top

 

 

 

hooking the left

 

 

section.

 

 

 

hand roller into

 

NOTE: Hang the counterbalance cables over the

 

 

the vertical track

 

 

 

and repeating for

 

top of the continues wall angle as shown.

 

 

 

the right hand side.

5

 

 

 

pRE-DRILLED

 

 

Hinges

end stile

HOLES

 

 

 

 

 

 

center

 

 

 

 

 

line

 

 

 

Tools Needed:

NOTE: Top sections do not require hinges.

 

 

 

 

 

 

 

 

 

 

 

Power Drill

Use the endhinge chart to determine

 

 

 

 

 

 

the proper endhinges for the proper section.

 

 

 

 

 

7/16” Socket

Install only the left hand end hinge, as the

 

 

 

 

 

right hand end hinge will need to be installed

 

 

 

 

 

Driver

 

 

 

 

 

when the sections are stacked. Align the

 

 

 

 

 

 

 

 

 

 

 

 

proper left hand end hinges to the proper

 

 

 

 

 

 

sections (see page 4) using the center line of

 

 

 

 

 

 

the endstile as a guide and the 2 pre-drilled

 

 

 

 

roller

 

holes in the endstile to locate the placement

 

 

1/4” -20 X 7/8” self-

 

 

of the end hinge. Secure using (2) 1/4” -20 x

 

 

 

placement

 

 

 

DRILLING SCREWS

 

 

 

 

#1 Hinge

#2 End Hinge

 

7/8” self drilling screws as shown. Sections

 

 

 

 

with double end stiles require 2 end hinges

 

Double

 

 

 

per side on each section, as shown.

 

 

 

 

 

End Stile

 

 

The end hinge sequence is dependent on track size (2” or 3”).

2” track applications begin with #1 hinges attached to the top corners of the bottom section.

3” track applications begin with #3 hinges attached to the top corners of the bottom section.

To install center hinges on doors without

 

 

 

integral fins, place the center hinge over the

 

 

 

center stile(s), using the center line of the

1/4” -20 x 7/8” self

roller

roller

stile(s) as a guide, and secure to the section

drilling screws

placement

placement

#4 End Hinge

using (2) 1/4” -20 x 7/8” self drilling

 

#3 End Hinge

10

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Contents Aluminum Full View Table of Contents Package Contents Package Contents Door Section IdentificationTools Required P1 Removing An Old DoorFailure to Preparing the OpeningSecurely attach a Suitable mounting pad to structurallyInstallation Consult your Wayne-Dalton representative Tools NeededTo Bottom Brackets Bottom Section Installing Bottom Section HingesStacking Sections Section Inch trackTop Bracket Lift HandleStep Plate Top SectionAdjusting Top Brackets FlagangleTorsion End Bearing Brackets Center Bearing BracketTorsion Spring Assembly Attaching Torsion Springs to Center Bearing Bracket Securing Door Counterbalance CablesFor Spring Winding Winding Torsion Springs Parallel and within 3/4 Maximum of door edge Rear SupportKeep horizontal track Otherwise door could fallSet screws in the winding cone Tools Needed To adjust spring tension, fully closeThird roller. Insert a winding bar into AgencySide Lock Pull RopeTrolley Operator Both sides of the door section Exhaust Port InstallationOr a double wide bottom rail Outside Trim Ring #10 Hex Nuts GasketCleaning Cleaning Your Garage DoorLimited Warranty Model Thank you for your purchase