Woods Equipment S105-3, S106-3, S105Q-3, S106Q-3 manual Installation, Shimming

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1.Clevis

2.5/8" x 4-1/2" Bolt

3.5/8" Nut

4.Pad assembly

5.Tube assembly

6.Puller screw assembly

7.Crossbar puller link

Figure 6. Crossbar Puller

To remove crossbar with hydraulic jack, install the cle- vis (1) using the blade pin spacers, keyhole plates and bolts to each end of crossbar. Position square tube (5) with threaded nut portion down.

Attach square tube to the clevises using crossbar puller links (7) to space it away from crossbar. Place hydrau- lic jack on square tube so end of jack presses against end of gearbox shaft. Slowly apply force with hydraulic jack.

NOTE: Hydraulic jack will not operate if tipped more than 90°. It may be necessary to apply heat to break Loctite bond on crossbar. Use caution to prevent bend- ing crossbar when using either removal method.

Installation

The anti-wrap washer (2) was added as an inline pro- duction change. Your cutter may not be equipped with the anti-wrap washer (2). It is designed to minimize for- eign material wrapping around the gear shaft and caus- ing seal damage. You may order an anti-wrap kit for installation on your cutter.

Select the 1-5/8" ID x 2-5/16" OD x 7 GA washer (1) from the shim pack and install as shown. Install the anti-wrap washer (2) next to the 7 GA washer as shown.

1.1-5/8 x 2-5/16 x 7ga Washer

2.Anti-wrap washer

3.Crossbar

Figure 7. Anti-Wrap Washer Installation

Shimming

A properly shimmed crossbar is essential to obtain good gearbox bearing life. Make sure the gearbox ver- tical shaft bearing adjustment is correct. Bearings should be just tight enough to remove all free play. You should feel a slight drag caused by the seals, but not enough drag to indicate pre-loaded bearings.

29977 (Rev. 1/23/2009)

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Contents Ditch Bank Rotary Cutter To the Dealer IntroductionTable of Contents General Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesInstallation TrainingOperation TransportationStorage MaintenanceReplace Immediately If Damaged Safety & Instructional DecalsSafety Decals from previous Be Careful Tractor Front END Stability OperationOperation General Tractor RequirementsAttaching Cutter to Tractor Cutting Height Attitude AdjustmentSide Skid Adjustment Optional Tailwheel AdjustmentTractor and Cutter Operation General MowingBlade Selection Cutter Head Hydraulic LiftTransport Brush and Ditch Bank MowingLubrication Owner ServiceOwner Service Blade Removal Blade InstallationSlip Clutch Adjustment Blade ServicingPeriodically or Before Extended Storage CleaningChain Shielding Repair After Each UseTrouble Shooting Trouble ShootingSeal Installation Dealer ServiceDealer Service Gearbox MaintenanceCrossbar Shimming InstallationDealer Service Universal Joint Repair Joint DisassemblyJoint Assembly Operation SPRING-LOADED Wheel Yoke AdjustmentSPOOL, 3-WAY Valve Open-Center or Closed-CenterDelivery Check Dealer Check ListDealer Check Lists PRE-DELIVERY Check ListDP1 AssemblyAssembly Drive Shaft InstallationAttaching Cutter Head to Center Frame Lift Cylinder InstallationLift Link Installation Mounting A-Frame on Center FrameCutter Head Gearbox Shield Installation Side Drive Installation FigureSide Shield Installation Counterweight Installation Optional Tire and Skid Assembly InstallationChain Shielding Installation Check Chain InstallationStump Jumper Optional Control Valve Installation OptionalTailwheel Optional Assembly Parts Parts IndexCenter Section Assembly Hardware Cutter Head Section Assembly Early S106-3 Tubular Side Drive Assembly Cutter Head Gearbox Assembly Input Gearbox Assembly Standard Drive Front Half of 2-JOINT Drive 35RSlip Clutch Assembly Joint Shielding Plastic Used on Later Machines Integral U-JOINT Shielding Used on Earlier MachinesPart QTY Description 2 Bore & 8 Stroke Hydraulic CylinderPiston SPOOL, 3-WAY Valve Optional Pneumatic Tailwheel Assembly HUB Assembly for Pneumatic Tailwheel Pneumatic Tire Assembly for TailwheelTailwheel Assembly Standard 1 Shaft Heavy-Duty 1-1/4 Shaft Tailwheel & Gauge Wheel AssemblyGauge Wheel & Tailwheel HUB & Axle Assembly Stump Jumper Optional Crossbar Puller AssemblyMetric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty South Illinois Route Post Office Box Oregon, Illinois