Woods Equipment S105Q-3, S106-3, S106Q-3, S105-3 manual Universal Joint Repair, Joint Disassembly

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4.When you are certain you have correctly determined the proper shim pack, remove crossbar and apply blue Loctite retaining compound to vertical shaft. When fit between shaft and crossbar is tight, use Loctite sparingly. When fit is loose, completely coat the shaft.

NOTE: Do not apply Loctite to vertical shaft when installing a clamp type crossbar.

Figure 12

5.Install crossbar on vertical shaft and push keys into keyway with screwdriver. Do not drive key in with a hammer, as this could loosen vertical shaft bearings. Clean crossbar bolt threads and apply a few drops of red Loctite.

Install 1/4" thick washer and shim pack, selected in step three, on bolt. Install bolt into vertical shaft and torque to 300 lbs-ft.

With crossbar installed, recheck gearbox bearings for excessive drag or presence of free play. If either excessive drag or any free play is detected, repeat step three.

Figure 13

6.When installing a clamp-type crossbar, install clamp bolts and torque to 85 lbs-ft.

Install crossbar block lock over bolt head. Place a socket over bolt and drive in lock until it is com- pletely flat.

NOTE: If drive-in type crossbar bolt lock is not available, the weld-on lock may be reused. Install lock over bolt head and weld it to the crossbar with a 1/2" long weld.

NOTICE

Attach welder ground directly to crossbar. Fail- ure to do so can ruin gearbox bearings.

UNIVERSAL JOINT REPAIR

1.Yoke

2.Cup and bearings

3.Snap ring

4.Journal cross

Figure 14. U-Joint Exploded View

U-Joint Disassembly

1.Remove external snap rings from yokes in four locations as shown in Figure 15.

Figure 15

29977 (Rev. 1/23/2009)

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Contents Ditch Bank Rotary Cutter To the Dealer IntroductionTable of Contents General Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishInstallation Safety RulesTraining PreparationOperation TransportationStorage MaintenanceReplace Immediately If Damaged Safety & Instructional DecalsSafety Decals from previous Be Careful Operation OperationGeneral Tractor Requirements Tractor Front END StabilitySide Skid Adjustment Cutting Height Attitude AdjustmentOptional Tailwheel Adjustment Attaching Cutter to TractorBlade Selection General MowingCutter Head Hydraulic Lift Tractor and Cutter OperationTransport Brush and Ditch Bank MowingOwner Service Owner ServiceLubrication Slip Clutch Adjustment Blade InstallationBlade Servicing Blade RemovalChain Shielding Repair CleaningAfter Each Use Periodically or Before Extended StorageTrouble Shooting Trouble ShootingDealer Service Dealer ServiceGearbox Maintenance Seal InstallationCrossbar Shimming InstallationDealer Service Universal Joint Repair Joint DisassemblyJoint Assembly SPOOL, 3-WAY Valve SPRING-LOADED Wheel Yoke AdjustmentOpen-Center or Closed-Center OperationDealer Check Lists Dealer Check ListPRE-DELIVERY Check List Delivery CheckAssembly AssemblyDrive Shaft Installation DP1Lift Link Installation Lift Cylinder InstallationMounting A-Frame on Center Frame Attaching Cutter Head to Center FrameSide Shield Installation Side Drive Installation FigureCutter Head Gearbox Shield Installation Chain Shielding Installation Tire and Skid Assembly InstallationCheck Chain Installation Counterweight Installation OptionalTailwheel Optional Control Valve Installation OptionalStump Jumper Optional Assembly Parts Parts IndexCenter Section Assembly Hardware Cutter Head Section Assembly Early S106-3 Tubular Side Drive Assembly Cutter Head Gearbox Assembly Input Gearbox Assembly Standard Drive Front Half of 2-JOINT Drive 35RSlip Clutch Assembly Joint Shielding Plastic Used on Later Machines Integral U-JOINT Shielding Used on Earlier MachinesPart QTY Description 2 Bore & 8 Stroke Hydraulic CylinderPiston SPOOL, 3-WAY Valve Optional Pneumatic Tailwheel Assembly HUB Assembly for Pneumatic Tailwheel Pneumatic Tire Assembly for TailwheelTailwheel Assembly Gauge Wheel & Tailwheel HUB & Axle Assembly Tailwheel & Gauge Wheel AssemblyStandard 1 Shaft Heavy-Duty 1-1/4 Shaft Stump Jumper Optional Crossbar Puller AssemblySAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty South Illinois Route Post Office Box Oregon, Illinois