Dealer Service, Gearbox Maintenance | Woods Equipment TS1680

DEALER SERVICE

The information in this section is written for dealer service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead to replace complete assemblies.

Before working underneath, disconnect drive- line, raise cutter, lock in transport position, and block cutter securely. Hydraulic system leak down and failure of mechanical or hydraulic system can cause equipment to drop.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

CAUTION

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

GEARBOX MAINTENANCE

NOTE: Read this entire section before starting any repair. Many steps are dependent on each other.

1.Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug or oil level is between rings on dipstick when it is seated on top of gearbox.

NOTE: Repair to this gearbox is limited to replac- ing bearings, seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. Pur- chasing a complete gearbox is more economical.

2.Inspect gearbox for leakage and bad bearings. Leakage is a very serious problem and must be corrected immediately. Bearing failure is indicated by excessive noise and side-to-side or end-play in gear shafts.

Seal Replacement

Recommended sealant for gearbox repair is Permatex® Aviation 3D Form-A-Gasket or equivalent.

Leakage can occur at the vertical or horizontal gaskets and shaft seals.

Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter.

Seal Installation

NOTE: Proper seal installation is important. An improperly installed seal will leak.

1.Clean area in housing where seal outer diameter (OD) seats. Apply a thin coat of Permatex.

2.Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3.Lubricate gear shaft and seal lips.

4.Place seal squarely on housing, spring-loaded lip toward housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

5.Carefully press seal into housing, avoiding distortion to the metal seal cage.

Pipe or tube must press at outer edge of seal.

Incorrect

Installation

1.Seal

2.Pipe or tube

3.Seal seat

4.Casting

Figure 13. Seal Installation

Vertical Shaft Seal Repair

Refer to Figure 14.

1.Disconnect and remove the rear driveline from the gearbox.

2.Remove vent plug (22) and siphon gear lube from housing through this opening.

3.Remove crossbar (see Crossbar, page 34).

4.Remove protective seal (11) and vertical shaft seal (12). Replace seal (12) with new seal (see Seal Replacement page 29).

MAN0577 (6/29/2007)	Dealer Service 29

TS1680, TS1680Q specifications

Woods Equipment has long been a prominent name in the agricultural and landscaping sectors, and its TS1680Q and TS1680 models further cement this reputation. Designed for versatility and reliability, both models shine in various applications, ranging from mowing to maintaining landscapes.

One of the standout features of the Woods TS1680Q and TS1680 is their robust build quality. Crafted with heavy-duty materials, these models are engineered to withstand the rigors of tough terrain and demanding workloads. The TS1680Q, being the quieter variant, employs advanced sound-dampening technologies, ensuring that operators can work without the disruptive noise typical of many competitors.

With a cutting width of 68 inches, both models are designed for efficiency. The wide cutting deck not only allows operators to cover more ground quickly but also ensures a clean and even cut on various grass types. The TS1680Q further enhances mowing precision with its unique floating deck design. This feature enables the cutting deck to follow ground contours, reducing scalping on uneven surfaces.

Another notable characteristic is the versatility of attachment options. Both models come equipped with a category 1 three-point hitch which allows for easy attachment of numerous implements. This adaptability means operators can use the TS1680Q and TS1680 for other tasks, such as tilling or hauling, making it a multi-functional powerhouse for any farm or landscape project.

The hydraulic system on these models is engineered for high performance. With user-friendly controls and responsive feedback, operators can adjust settings with ease. Combined with a powerful engine, the TS1680Q and TS1680 offer reliable performance and energy efficiency, contributing to reduced fuel expenditure in the long run.

Safety features are also a priority, with shields and guards designed to protect operators during use. The controls are ergonomically situated to minimize potential hazards. Additionally, the low center of gravity design ensures stable operation, reducing the risk of tipping especially while working on inclines.

In conclusion, the Woods Equipment TS1680Q and TS1680 models are designed with the modern user in mind. Their blend of durability, innovative technology, and operational versatility makes them a top choice for both agricultural use and landscaping projects. Whether you're a farmer looking for reliable mowing solutions or a landscaper in need of a versatile implement, these models deliver exceptional performance and value.