Woods Equipment TS1680Q TS1680 Mounted Cutter Figure, Install A-Frame, Install Tailwheel Arms

Page 42

TS1680 MOUNTED CUTTER (FIGURE 30)

Place jackstands under cutter to raise it off the ground to provide clearance when assembling cutter. See “BLOCKING METHOD” on page 21 for jackstand placement.

Install A-Frame

1.Attach A-frame weldment (3) to the lower (square) hole of the cutter mast plates. Secure using carriage bolts (26), bushing sleeves (17), washers

(25)and lock nuts (24).

2.Remove two lock nuts (22) from rear of cutter. Slide washer (34), rear A-frame bar (2) and second washer (34) over bolt and re-attach with lock nuts

(22).

3.Attach the two rear A-frame bars (2) together at the top rear hole using cap screw (33), spacer sleeve

(9)and lock nut (24).

4.Place both break links (7) together and position between front holes of rear A-frame bars. Secure rear A-frame bars and break links together using cap screw (33), spacer sleeve (9) and lock nut

(24).

NOTE: Break links must rest on top of rear spacer sleeve (9).

5.Place spacer sleeve (8) through front holes of break links. Align break links with rear holes of A- frame weldment (3) and secure together using cap screw (30), sleeve (6) and lock nut (31).

Install Tailwheel Arms

Attach tailwheel arms (1) to tailwheel using eight (four per arm) cap screws (20) and lock nuts (21).

NOTE: Position tailwheel arms on tailwheel to desired location (usually on row crop centers).

Install Height Adjustment Device

Ratchet

1.Place one end of ratchet (16) between lugs on deck and secure with pin (18) and cotter pins (32).

2.Attach opposite end of ratchet (16) between lugs (Position B) on tailwheel and secure with pin (42) and two cotter pins (32).

Cylinder

1.Place base end of hydraulic cylinder (12) between lugs on deck and secure with pin (18) and cotter pins (32).

2.Place hydraulic cylinder (12) between lugs (Position B) on tailwheel.

3.Extend cylinder rod, place transport lock bracket

(11)over cylinder rod end and between lugs on tailwheel.

4.Align holes of cylinder rod, transport lock bracket and lugs on tailwheel. Secure assembly using pin

(42)and cotter pins (32).

Install Hydraulic Hoses

On mounted units with optional hydraulic cut- ting height adjustment, use a double-acting cylin- der with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

NOTICE

If using a cylinder other than the one supplied by Woods, make sure a breather fitting is installed in the cylinder rod end port. Use a restricter fitting in the base end port to dampen the cutter lowering action.

NOTE: Mounted units must use a double-acting cylinder to prevent damage to tailwheels during transport.

1.Connect hoses (15) to elbows (14).

2.Install reducer bushing (13) and restricter swivel elbow (14) in port at each end of cylinder (12). Position elbows to point toward front of cutter.

3.Install optional stroke control kit (19) to cylinder rod. Stroke control kit is used to set cut height.

Install Driveline

1.Coat input shaft of gearbox with a light coating of grease.

2.Attach slip clutch on driveline (5) to input shaft of gearbox. Tighten cap screws (28) and lock nuts (29).

3.Attach rear tether chain of driveline to driveline shield.

42Assembly

(Rev. 1/25/2008) MAN0577 (6/29/2007)

Image 42 Contents
Rotary Cutter Introduction Table of Contents LEA EL InstructivoSpecifications General InformationFree Mower Safety Video Training Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishSafety Rules TrainingPreparation Operation TransportationMaintenance Storage Safety & Instructional Decals Be Careful1000 RPM 33347E Operation Tractor StabilityConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted Driveline Adjustment Mounted Category 2 & 3 Quick HitchesShorten Driveline Mounted Units Cutting Height AdjustmentDriveline Interference Check Pull-Type UnitsWheel Spacing Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Blade SelectionCutter Operation Mowing TipsTransporting PRE-OPERATION Check List Owners ResponsibilityLubrication Owner ServiceBlocking Method Gearbox Lubrication= Jackstand Placement Removing Blades Figure Installing BladesBlade Servicing Sharpening BladesSlip Clutch Adjustment Repairing Optional Chain ShieldingShielding Repair Flexible Coupler Rubber Disk Replacement Servicing Tires SafelyCleaning After Each UseTroubleshooting Problem Possible Cause SolutionTroubleshooting Seal Replacement Dealer ServiceGearbox Maintenance Seal InstallationDisassemble Gearbox Horizontal Shaft Seal Repair FigureSide Gearbox Repair Figure Remove Gearbox from Cutter Assemble GearboxReinstall Gearbox Side Gearbox AssemblyCenter Gearbox Repair Figure HhcsDisassemble Gearbox Figure Assemble Gearbox FigureSide Drive Service CrossbarCrossbar Removal Crossbar Installation Crossbar RemovalJoint Disassembly Crossbar TimingUniversal Joint Repair Joint Assembly Install Cups Assembly Instructions Dealer SET-UP Instructions TS1680 PULL-TYPE Cutter Rear Half Install SMV Emblem TS1680 Pull-Type Cutter Assembly Rear HalfFront Half Figure Install Tongue Install CV Driveline FigureTS1680 Pull-Type Cutter Assembly Front Half Install Hydraulic Hoses Install A-FrameInstall Tailwheel Arms TS1680 Mounted Cutter FigureGR5 ALL Models Fill Gearboxes Install SMV Emblem Semi-MountedInstall Chain Shielding Optional Side GearboxesInstall Light KIT Optional Install Stump Jumper OptionalInstall Shredder KIT Optional Shredder Kit InstallationStationary Blade Positions for 1000 RPM and 540 RPM Models Dealer Check Lists PRE-DELIVERY Check ListDelivery Check List Parts Index Main Frame Assembly REF Part PULL-TYPE Assembly Front Half See page 62 -or PULL-TYPE Assembly Rear Half SeeWheel & Tire Assembly REF Part QTY DescriptionMounted Cutter Assembly Tailwheel see Center Gearbox Assembly Assembly TS1680 -or Side Gearbox Assembly 1024795 Complete 540 RPM Gearbox Type a 40 RPM Front CV Drive Assembly Type B 540 RPM Front CV Drive Assembly Type a 1000 RPM Front CV Drive Assembly RPM 1-3/8 21-SplinedRPM 1-3/4 20-Splined Type B 1000 RPM Front CV Drive Assembly Rear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted Flexible Coupler Spring Wheel ARM Assembly Pull Type Caster ARM Assembly Mounted Caster ARM Assembly Chain Shielding Standard Stump Jumper Assembly Optional Light KIT OptionalShredder KIT Optional 2 x 8 Stroke Hydraulic Cylinder Optional Hydraulic Cylinder Stroke Control KIT Optional Crossbar Puller OptionalBolt Torque Chart SAE Series Torque ChartMetric Series Bolt Size Chart AbbreviationsAssembly IndexWarranty Woods Equipment Company MAN0577