Woods Equipment TS1680Q manual Disassemble Gearbox Figure, Assemble Gearbox Figure

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Disassemble Gearbox (Figure 15)

1.Remove dipstick plug from top of gearbox and siphon gear lube from housing.

2.Remove ten 10 mm cap screws (3) from around input housing (19). Remove input shaft assembly and housing.

3.Remove eight 10 mm cap screws (3) from each side of gearbox housing. Remove cover (4) and seal (2) from both sides of output shaft (1).

4.Remove shims (9) from both sides of output shaft

(1).

5.Support gearbox in a hand press and push on the left side of output shaft (1) to remove right bearing (5), shim (6) and gear (7a) from housing.

6.Support housing in vise in horizontal position.

7.Remove left bearing (5) and shim (6) by using a punch and hammer from right side of housing. Drive bearing out of housing.

8.Support housing in vise in a horizontal position.

9.The castle nut (8), cotter pin (25), and hub are already removed with the crossbar. Remove the protective seal (14), and oil seal (13).

10.Remove cotter pin (16), castle nut (17), gear (7a or 7b), and shim (10) from vertical output shaft (15).

11.Remove vertical output shaft (15) by using a punch and hammer and tap on top to drive down.

12.Remove bottom bearing (12) by using a punch and hammer from the top, outside the housing.

13.Support housing upside down and remove top bearing (11) by using a punch and hammer from the bottom side of the housing.

14.Remove cotter pin (16), castle nut (17), spacer (24), gear (23 or 7b), and shim (10) from input shaft (20).

15.Remove seal (21) from input housing (19).

16.Support input housing in a vise and remove bearing (22) by using a punch and hammer. Drive bearing out of housing.

17.Inspect gears for broken teeth and wear. Some wear is normal and will show on loaded side. Forged gear surfaces are rough when new. Check that wear pattern is smooth.

18.Inspect vertical and horizontal shafts for grooves, nicks or bumps in the areas where the seals seat. Resurface any damage with emery cloth.

19.Inspect housing and caps for cracks or other damage.

Assemble Gearbox (Figure 15)

1.Clean housing, paying specific attention to areas where gaskets will be installed.

2.Wash housing and all components thoroughly. Select a clean area for gearbox assembly. Replace all seals, bearings and gaskets. All parts must be clean and lightly oiled before reassembly.

3.Insert both output bearings (11 & 12) in the housing, using a round tube of the correct diameter and a hand press.

4.Slide output shaft (15) through both bearings (11 &

12)until it rests against top bearing (11).

5.Slide shim (10) over output shaft (15).

6.Press gear (7a or 7b) over output shaft (15) and secure with castle nut (17) and cotter pin (16).

7.Apply grease to lower seal lips (13) and press seal (13) over output shaft (15), using a tube of the correct diameter. Be sure not to damage seal lip.

8.Press in housing so that seal is recessed. Press protective seal (14) until seated flush with housing. Verify that the seal (13) is seated correctly.

9.Install seal (2) in cover (4) using a tube of the correct diameter. Be sure not to damage seal.

10.Install cover (4) onto right side of housing using eight 10 mm cap screws (3).

11.Press shim (9) and bearing (5) in right side of gearbox housing using a round tube of the same diameter and a hand press.

12.Place shim (6) and gear (7a) inside of gearbox housing.

13.Insert output shaft (1) through opening in left side of gearbox, gear (7a), shim (6), bearing (5) and shim (9) on right side of housing.

14.Place second shim (6), bearing (5), and shim (9) on left side of output shaft (1).

15.Place cover (4) over left end of output shaft (1) and secure to housing using eight 10 mm cap screws

(3).

16.Place seal (2) over output shaft (1) and press into cover (4) using a tube of the correct diameter.

17.Press bearing (22) into input housing (19), using a round tube of the same diameter and a hand press.

18.Assemble bearing (18), shim (10), gear (7b or 23) onto input shaft (20). Secure with spacer (24), castle nut (17) and cotter pin (16).

19.Insert input shaft assembly into gearbox housing and align teeth of the three gears.

20.Place input housing (19) over input shaft and secure into position using cap screws (3).

21.Place seal (21) over input shaft on cover and press into housing using a tube of the same diameter.

22.Check gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and

MAN0577 (6/29/2007)

Dealer Service 33

 

 

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Contents Rotary Cutter Introduction LEA EL Instructivo Table of ContentsGeneral Information SpecificationsFree Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishSafety Rules TrainingPreparation Transportation OperationMaintenance Storage Be Careful Safety & Instructional Decals1000 RPM 33347E Operation Tractor StabilityConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted Driveline Adjustment Mounted Category 2 & 3 Quick HitchesShorten Driveline Driveline Interference Check Cutting Height AdjustmentMounted Units Pull-Type UnitsDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing Blade SelectionCutter Operation Mowing TipsTransporting Owners Responsibility PRE-OPERATION Check ListBlocking Method Owner ServiceLubrication Gearbox Lubrication= Jackstand Placement Blade Servicing Installing BladesRemoving Blades Figure Sharpening BladesSlip Clutch Adjustment Repairing Optional Chain ShieldingShielding Repair Servicing Tires Safely Flexible Coupler Rubber Disk ReplacementAfter Each Use CleaningProblem Possible Cause Solution TroubleshootingTroubleshooting Gearbox Maintenance Dealer ServiceSeal Replacement Seal InstallationSide Gearbox Repair Figure Remove Gearbox from Cutter Horizontal Shaft Seal Repair FigureDisassemble Gearbox Assemble GearboxSide Gearbox Assembly Reinstall GearboxHhcs Center Gearbox Repair FigureAssemble Gearbox Figure Disassemble Gearbox FigureSide Drive Service CrossbarCrossbar Removal Crossbar Removal Crossbar InstallationJoint Disassembly Crossbar TimingUniversal Joint Repair Install Cups Joint AssemblyAssembly Instructions Dealer SET-UP InstructionsTS1680 PULL-TYPE Cutter Rear Half TS1680 Pull-Type Cutter Assembly Rear Half Install SMV EmblemInstall CV Driveline Figure Front Half Figure Install TongueTS1680 Pull-Type Cutter Assembly Front Half Install Tailwheel Arms Install A-FrameInstall Hydraulic Hoses TS1680 Mounted Cutter FigureGR5 Install Chain Shielding Optional Install SMV Emblem Semi-MountedALL Models Fill Gearboxes Side GearboxesInstall Stump Jumper Optional Install Light KIT OptionalShredder Kit Installation Install Shredder KIT OptionalStationary Blade Positions for 1000 RPM and 540 RPM Models Dealer Check Lists PRE-DELIVERY Check ListDelivery Check List Parts Index Main Frame Assembly REF Part PULL-TYPE Assembly Front Half See page 62 -or See PULL-TYPE Assembly Rear HalfREF Part QTY Description Wheel & Tire AssemblyMounted Cutter Assembly Tailwheel see Center Gearbox Assembly Assembly TS1680 -or Side Gearbox Assembly 1024795 Complete 540 RPM Gearbox Type a 40 RPM Front CV Drive Assembly Type B 540 RPM Front CV Drive Assembly Type a 1000 RPM Front CV Drive Assembly RPM 1-3/8 21-SplinedRPM 1-3/4 20-Splined Type B 1000 RPM Front CV Drive Assembly Rear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted Flexible Coupler Spring Wheel ARM Assembly Pull Type Caster ARM Assembly Mounted Caster ARM Assembly Chain Shielding Standard Light KIT Optional Stump Jumper Assembly OptionalShredder KIT Optional 2 x 8 Stroke Hydraulic Cylinder Optional Crossbar Puller Optional Hydraulic Cylinder Stroke Control KIT OptionalBolt Torque Chart SAE Series Torque ChartMetric Series Abbreviations Bolt Size ChartIndex AssemblyWarranty Woods Equipment Company MAN0577

TS1680, TS1680Q specifications

Woods Equipment has long been a prominent name in the agricultural and landscaping sectors, and its TS1680Q and TS1680 models further cement this reputation. Designed for versatility and reliability, both models shine in various applications, ranging from mowing to maintaining landscapes.

One of the standout features of the Woods TS1680Q and TS1680 is their robust build quality. Crafted with heavy-duty materials, these models are engineered to withstand the rigors of tough terrain and demanding workloads. The TS1680Q, being the quieter variant, employs advanced sound-dampening technologies, ensuring that operators can work without the disruptive noise typical of many competitors.

With a cutting width of 68 inches, both models are designed for efficiency. The wide cutting deck not only allows operators to cover more ground quickly but also ensures a clean and even cut on various grass types. The TS1680Q further enhances mowing precision with its unique floating deck design. This feature enables the cutting deck to follow ground contours, reducing scalping on uneven surfaces.

Another notable characteristic is the versatility of attachment options. Both models come equipped with a category 1 three-point hitch which allows for easy attachment of numerous implements. This adaptability means operators can use the TS1680Q and TS1680 for other tasks, such as tilling or hauling, making it a multi-functional powerhouse for any farm or landscape project.

The hydraulic system on these models is engineered for high performance. With user-friendly controls and responsive feedback, operators can adjust settings with ease. Combined with a powerful engine, the TS1680Q and TS1680 offer reliable performance and energy efficiency, contributing to reduced fuel expenditure in the long run.

Safety features are also a priority, with shields and guards designed to protect operators during use. The controls are ergonomically situated to minimize potential hazards. Additionally, the low center of gravity design ensures stable operation, reducing the risk of tipping especially while working on inclines.

In conclusion, the Woods Equipment TS1680Q and TS1680 models are designed with the modern user in mind. Their blend of durability, innovative technology, and operational versatility makes them a top choice for both agricultural use and landscaping projects. Whether you're a farmer looking for reliable mowing solutions or a landscaper in need of a versatile implement, these models deliver exceptional performance and value.