Woods Equipment TS1680Q manual Assembly Instructions, Dealer SET-UP Instructions

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ASSEMBLY INSTRUCTIONS

DEALER SET-UP INSTRUCTIONS

These instructions are for the assembly of the TS1680 mounted and pull-type cutter. Many of the procedures apply to all units. When an instruction applies to a specific unit, the section heading will indicate which unit. Assembly of options may not apply to all units.

Assembly of the cutter is the responsibility of the Woods dealer. It should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions.

The cutter is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located in the Bolt Torque Chart, page 77.

Select a suitable working area. A smooth hard surface, such as concrete, will make assembly much quicker. Open parts boxes and lay out parts and hardware to make location easy. Refer to illustrations, accompanying text, parts lists and exploded view drawings.

Complete check lists on page 48 when you have completed the assembly.

TS1680 PULL-TYPE CUTTER - REAR HALF

(Figure 28)

Place jackstands under cutter to raise it off the ground to provide clearance when assembling cutter. See “BLOCKING METHOD” on page 21 for jackstand placement.

Install Rear Tailwheel

1.Attach tailwheel arms (1) to the tailwheel using eight (four per arm) cap screws (18) and lock nuts (19).

NOTE: Position tailwheel arms on tailwheel to desired location (usually on row crop centers).

2.Install wheel hubs (28) to tailwheel arms using caps screw (20) and lock nut (21). Wheel hubs should be positioned to the outside of the cutter.

3.Attach solid or aircraft tires to wheel hubs using five lug nuts (29). Install the chamfered side of the lug nut toward the inside for steel rim for pneumatic tires and rims (shown).

NOTE: Install the flat side of the nut toward the inside for solid tires and aircraft tires.

Install Attitude Rod

Slide attitude rod (3) under right spindle driveline and through pivot block on the tailwheel. Loosely install sleeve (4), washer (22) and two hex nuts (23).

Install Height Adjustment Device

Ratchet

1.Place one end of ratchet (10) between lugs on deck and secure with pin (16) and cotter pins (17).

2.Attach opposite end of ratchet (10) between lugs (Position A) on tailwheel and secure with pin (30) and two cotter pins (17).

Cylinder

1.Place base end of hydraulic cylinder (6) between lugs on deck and secure with pin (16) and cotter pins (17).

2.Place hydraulic cylinder (6) between lugs (Position A) on tailwheel.

3.Extend cylinder rod, place transport lock bracket

(5) over cylinder rod end and between lugs on tailwheel.

4.Align holes of cylinder rod, transport lock bracket and lugs on tailwheel. Secure assembly using pin (30) and cotter pins (17).

Install Hydraulic Hose

On pull-type units with optional hydraulic cut- ting height adjustment, use a single-acting cylinder with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

NOTICE

If using a cylinder other than the one supplied by Woods, make sure a breather fitting is installed in the cylinder rod end port. Use a restricter fitting in the base end port to dampen the cutter lowering action.

1.Install reducer bushing (7) and restricter elbow (8) in port at base end of cylinder (6). Position elbow to point toward front of cutter.

NOTE: Make sure there is a breather fitting installed in the rod end port.

2.Connect hose (9) to elbow (8).

3.Install optional stroke control kit (11) to cylinder rod. Stroke control kit is used to set cut height.

38Assembly

(Rev. 1/25/2008) MAN0577 (6/29/2007)

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Contents Rotary Cutter Introduction Table of Contents LEA EL InstructivoSpecifications General InformationFree Mower Safety Video Training Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishPreparation Safety RulesTraining Operation TransportationMaintenance Storage Safety & Instructional Decals Be Careful1000 RPM 33347E Connect Cutter to Tractor PULL-TYPE OperationTractor Stability Connect Cutter to Tractor Mounted Shorten Driveline Driveline Adjustment MountedCategory 2 & 3 Quick Hitches Mounted Units Cutting Height AdjustmentDriveline Interference Check Pull-Type UnitsWheel Spacing Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Blade SelectionTransporting Cutter OperationMowing Tips PRE-OPERATION Check List Owners ResponsibilityLubrication Owner ServiceBlocking Method Gearbox Lubrication= Jackstand Placement Removing Blades Figure Installing BladesBlade Servicing Sharpening BladesShielding Repair Slip Clutch AdjustmentRepairing Optional Chain Shielding Flexible Coupler Rubber Disk Replacement Servicing Tires SafelyCleaning After Each UseTroubleshooting Problem Possible Cause SolutionTroubleshooting Seal Replacement Dealer ServiceGearbox Maintenance Seal InstallationDisassemble Gearbox Horizontal Shaft Seal Repair FigureSide Gearbox Repair Figure Remove Gearbox from Cutter Assemble GearboxReinstall Gearbox Side Gearbox AssemblyCenter Gearbox Repair Figure HhcsDisassemble Gearbox Figure Assemble Gearbox FigureCrossbar Removal Side Drive ServiceCrossbar Crossbar Installation Crossbar RemovalUniversal Joint Repair Joint DisassemblyCrossbar Timing Joint Assembly Install CupsTS1680 PULL-TYPE Cutter Rear Half Assembly InstructionsDealer SET-UP Instructions Install SMV Emblem TS1680 Pull-Type Cutter Assembly Rear HalfFront Half Figure Install Tongue Install CV Driveline FigureTS1680 Pull-Type Cutter Assembly Front Half Install Hydraulic Hoses Install A-FrameInstall Tailwheel Arms TS1680 Mounted Cutter FigureGR5 ALL Models Fill Gearboxes Install SMV Emblem Semi-MountedInstall Chain Shielding Optional Side GearboxesInstall Light KIT Optional Install Stump Jumper OptionalInstall Shredder KIT Optional Shredder Kit InstallationStationary Blade Positions for 1000 RPM and 540 RPM Models Delivery Check List Dealer Check ListsPRE-DELIVERY Check List Parts Index Main Frame Assembly REF Part PULL-TYPE Assembly Front Half See page 62 -or PULL-TYPE Assembly Rear Half SeeWheel & Tire Assembly REF Part QTY DescriptionMounted Cutter Assembly Tailwheel see Center Gearbox Assembly Assembly TS1680 -or Side Gearbox Assembly 1024795 Complete 540 RPM Gearbox Type a 40 RPM Front CV Drive Assembly Type B 540 RPM Front CV Drive Assembly RPM 1-3/4 20-Splined Type a 1000 RPM Front CV Drive AssemblyRPM 1-3/8 21-Splined Type B 1000 RPM Front CV Drive Assembly Rear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted Flexible Coupler Spring Wheel ARM Assembly Pull Type Caster ARM Assembly Mounted Caster ARM Assembly Chain Shielding Standard Stump Jumper Assembly Optional Light KIT OptionalShredder KIT Optional 2 x 8 Stroke Hydraulic Cylinder Optional Hydraulic Cylinder Stroke Control KIT Optional Crossbar Puller OptionalMetric Series Bolt Torque ChartSAE Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty Woods Equipment Company MAN0577

TS1680, TS1680Q specifications

Woods Equipment has long been a prominent name in the agricultural and landscaping sectors, and its TS1680Q and TS1680 models further cement this reputation. Designed for versatility and reliability, both models shine in various applications, ranging from mowing to maintaining landscapes.

One of the standout features of the Woods TS1680Q and TS1680 is their robust build quality. Crafted with heavy-duty materials, these models are engineered to withstand the rigors of tough terrain and demanding workloads. The TS1680Q, being the quieter variant, employs advanced sound-dampening technologies, ensuring that operators can work without the disruptive noise typical of many competitors.

With a cutting width of 68 inches, both models are designed for efficiency. The wide cutting deck not only allows operators to cover more ground quickly but also ensures a clean and even cut on various grass types. The TS1680Q further enhances mowing precision with its unique floating deck design. This feature enables the cutting deck to follow ground contours, reducing scalping on uneven surfaces.

Another notable characteristic is the versatility of attachment options. Both models come equipped with a category 1 three-point hitch which allows for easy attachment of numerous implements. This adaptability means operators can use the TS1680Q and TS1680 for other tasks, such as tilling or hauling, making it a multi-functional powerhouse for any farm or landscape project.

The hydraulic system on these models is engineered for high performance. With user-friendly controls and responsive feedback, operators can adjust settings with ease. Combined with a powerful engine, the TS1680Q and TS1680 offer reliable performance and energy efficiency, contributing to reduced fuel expenditure in the long run.

Safety features are also a priority, with shields and guards designed to protect operators during use. The controls are ergonomically situated to minimize potential hazards. Additionally, the low center of gravity design ensures stable operation, reducing the risk of tipping especially while working on inclines.

In conclusion, the Woods Equipment TS1680Q and TS1680 models are designed with the modern user in mind. Their blend of durability, innovative technology, and operational versatility makes them a top choice for both agricultural use and landscaping projects. Whether you're a farmer looking for reliable mowing solutions or a landscaper in need of a versatile implement, these models deliver exceptional performance and value.