Woods Equipment BW2400XQ, BW1620XQREV manual Gearbox Wing & Center

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10.Press bearing (20) over input shaft (5).

11.Slide shims (7, 8 or 22, 23) over input shaft. Install cap (4 or 21).

12.Check input shaft end float by moving the input shaft (5) by hand. If end float is higher than 0.004", insert shim between housing and cap that is closest to the gear. Repeat until end float is less than 0.004". Check rotational torque by hand. The torque should be less than 2.2 lbs-inch.

13.Check that the gear backlash is between 0.015" and 0.025" at the gear O.D. Adjust backlash by adding or removing shims (9, 10, 11) from the output shaft (16).

14.Apply grease to lower seal lips (15) and press seal

(15)over output shaft (16), using a tube of the correct diameter. Be sure not to damage the seal lip.

15.Press in housing so that seal is recessed. Install retaining ring (33).

16.Press in input oil seal (6), using tube of correct diameter. Be careful not to damage seal lip.

17.Place top cover (26) on top of housing and secure with six cap screws (25).

18.Check gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

19.Remove gearbox from water and dry off with compressed air. Fill gearbox with SAE 80W or 90W gear lube to the center of the horizontal shaft or until oil is between lowest ring and end of dipstick. Tighten all plugs.

2.Lock washer, 10 mm

3.Hex head cap screw, M10 x 1.5P x 30

4.Input cap

5.Input shaft

6.Input oil seal

7.Input cap gasket .10 mm

8.Input cap gasket .25 mm

9.Shim .30 mm

10.Shim .40 mm

11.Shim .50 mm

12.Bearing assembly (cup and cone)

13.3/16 x 3 Cotter pin

14.M36 Castle nut

15.Output oil seal

16.Output shaft

17.Output gear

18.Bearing adjustment nut

19.1/8 x 2-1/2 Cotter pin

20.Bearing assembly (cup and cone)

21.Blank adjusting cap

22.Blank cap gasket .10 mm

23.Blank cap gasket .25 mm

24.Bearing spacer

25.Hex head cap screw, M10 x 1.5P x 25 mm

26.Inspection cover cap

27.Sealing washer

28.M18 x 1.5P Hex head plug

29.Input shaft spacer

30.Dipstick breather assembly

31.Inspection cover gasket

32.Input gear

33.Retaining ring

**

See Parts page 57 for Model BW1620XQREV instructions.

Figure 11. Gearbox (Wing & Center)

(Rev. 8/20/2009) MAN0764 (11/5/2008)

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Contents MAN0764 To the Dealer IntroductionTable of Contents BW2400X, BW2400XQ SpecificationsGeneral Information BW1620X, BW1620XQSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesInstallation TrainingOperation TransportationMaintenance Storage Safety & Instructional Decals Be CarefulPN 1006348 located on split rim wheels Safety Safety Connecting Cutter to Tractor OperationOperation CV Driveline Turning Limits Cutting Height AdjustmentHydraulic Connection Interference CheckCutting Height Normal Mowing Wings Attitude Rod Adjustment FigureTractor Operation Cutter OperationLock-Up Mowing TipsTransporting ShreddingPRE-OPERATION Check List Wing Lock-Up FigureCenter Section Lock-Up Figure Owner Service Owner ServiceBlocking Method Description Frequency LubricationGearbox Lubrication Driveline LubricationBlade Removal Figure Blade Installation FigureSeasonal Lubrication BladesBlade Sharpening Figure Slip Clutch Adjustment FigureShielding Repair Repairing Rubber ShieldingRepairing Optional Chain Shielding Cleaning Troubleshooting TroubleshootingVertical Shaft Seal Replacement Figure Dealer ServiceDealer Service Seal Replacement FigureWing & Center Gearbox Repair Gearbox Wing & Center Center Shaft Gearbox Installation FigureSplitter Gearbox Disassembly Figure Splitter Gearbox Repair Figure Splitter Gearbox RemovalSide Shaft Splitter Gearbox Assembly FigureSplitter Gearbox Installation Splitter Gearbox InspectionCrossbar Removal Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Service Tires Safely Joint AssemblyInstall Hydraulic Hoses Figure AssemblyAssembly Instructions Center Section AssemblyInstall Height Adjustment Cylinder Install Attitude Rods FigureInstall Spring Wheel Arms Figure Install SMV Emblem FigureInstall 3-Joint Drive Figure Install Tongue FigureCV Drive Installation Install Optional CV Drive FigureWing Assembly Install WingInstall Wing Cylinder and Transport Lock Install Wing Wheel Yoke Adjustment Link Install Wing Wheel Yoke FigureFill Gearboxes Hydraulic CylinderOptional Equipment Center Section Right Wing Tandem Wheel Assembly InstallationChain Shielding Installation Center Section Install Chain or Belt ShieldingLink Roller Assembly Installation Winch Kit Installation OptionalCrossbar Installation Center Section Shredder Installation OptionalCrossbar Installation Right Wing Crossbar Installation Left WingBW1620X Counterweight Installation BW1620X Counterweight Installation Delivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListParts Parts IndexMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown Part QTY Description Wing & Center Gearbox Assembly Wing Center 540 RPM 1000 RPM540 RPM Splitter Gearbox AssemblyCenter Deck Drive Assembly 40728 Inner shield Front 3-JOINT Drive Assembly Equal AngleRear 3-JOINT Drive Assembly Equal Angle Type a 540 RPM Front CV Drive Type B 540 RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-Splined Type a 1000 RPM Front CV DriveType B 1000 RPM Front CV Drive REF Part QTY Description Wing Drive AssemblyBolt Wheel & Tire Assembly Rubber Shielding Center Section Standard on BW2400 Models Rubber Shielding Wing Standard on BW2400 Models Single ROW Double ROW Chain Shielding Center SectionChain Shielding Wing Tandem Axle Wheel Yoke Optional Hydraulic Cylinders PartsCrossbar Puller Optional Hydraulic Cylinder Stroke Control KITShredder KIT Optional BW1620X / BW1620XQ / BW1620XQREV Counterweight BOX Assembly Winch Kit Operation Winch KIT OptionalMetric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty South Illinois Route Post Office Box Oregon, Illinois

BW2400X, BW1620XQREV, BW2400XQ, BW1620X, BW1620XQ specifications

Woods Equipment has established itself as a trusted name in the landscape and agricultural equipment sector, offering a wide range of high-performance products tailored to meet various needs. Among its standout offerings are the BW1620XQ, BW1620X, BW2400XQ, BW1620XQREV, and BW2400X models, known for their robust design and exceptional functionality.

The BW1620XQ is designed for efficient brush cutting, making it an ideal choice for land maintenance and clearing dense underbrush. One of its main features is the heavy-duty construction, which ensures durability even under the toughest conditions. This model is equipped with a reinforced deck, providing added strength and longevity. It also features a powerful PTO-driven cutting system, allowing it to tackle tough growth with ease.

The BW1620X model offers similar capabilities to the BW1620XQ but is optimized for lighter tasks and smaller properties. It shines in residential applications, where maneuverability and ease of use are paramount. This model is lightweight and easy to attach, making it a favorite among homeowners who require a reliable tool for maintaining their yards and gardens.

For those requiring larger-scale solutions, the BW2400XQ provides increased cutting width and efficiency. This model excels in farm and large property applications, where speed and power are essential. Featuring advanced blade technology, the BW2400XQ offers superior cutting performance and reduced maintenance needs. Additionally, it boasts adjustable height settings, allowing users to customize their cutting experience based on the terrain and type of vegetation.

The BW1620XQREV is a revolutionary model that incorporates newer technology for even better performance and user experience. This model offers enhanced features such as improved blade design for finer cuts and an innovative quick-attach system that enables fast connectivity and disconnection from tractors.

Finally, the BW2400X model is the standard version of the BW2400XQ, providing similar power and efficiency without some of the specialized features, making it a cost-effective solution for users who need reliable equipment without as many bells and whistles.

In conclusion, Woods Equipment's BW1620XQ, BW1620X, BW2400XQ, BW1620XQREV, and BW2400X models each feature unique characteristics tailored to specific applications, ensuring users can find the right tool for their needs, whether for residential landscaping or large-scale agricultural tasks. Their emphasis on durability, efficiency, and user-friendly design makes them a preferred choice across various sectors.