Woods Equipment BW2400XQ, BW1620XQREV manual Maintenance

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

If this machine is not equipped with full chain or rubber shielding, operation must be stopped when anyone comes within 300 feet (92 m).

This shielding is designed to reduce the risk of thrown objects. The mower deck and protec- tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m).

Never direct discharge toward people, animals, or property.

Do not operate or transport equipment while under the influence of alcohol or drugs.

Operate only in daylight or good artificial light.

Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

Operate tractor PTO at 540 RPM (1000 RPM on Q Series cutters). Do not exceed.

Raise or lower wings slowly to prevent personal injury or damage to cutter.

Look down and to the rear and make sure area is clear before operating in reverse.

Do not operate or transport on steep slopes.

Do not stop, start, or change directions sud- denly on slopes.

Watch for hidden hazards on the terrain during operation.

Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

Continuous operation while the clutch is slip- ping could cause heat build-up resulting in fire. Adjust slip clutch pressure by tightening springs to the dimension shown in the “Owner Service” sec- tion. If clutch is set to minimum spring length, replace the friction disks as shown.

On pull-type or semi-mounted units with optional hydraulic cutting height adjustment, use a single-acting cylinder with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

MAINTENANCE

Before servicing, adjusting, repairing or unplug- ging, stop tractor engine, place all controls in neu- tral, set park brake, remove ignition key, and wait for all moving parts to stop.

Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres- sure, set parking brake, stop engine, remove key, and unfasten seat belt.

Before working underneath, disconnect drive- line from tractor, lower wings to the ground, raise cutter, and engage transport lock-up in the locked position. Attach parking jack and lower to the ground. Securely block all four corners of the cen- ter section and each wing with jackstands. Block- ing up prevents the cutter from dropping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.

Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo- nents in any way.

Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica- tions and may be dangerous.

To prevent contamination during maintenance and storage, clean and then cover hose ends, fit- tings, and hydraulic ports with tape.

Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

(Safety Rules continued on next page)

BW2400X/1620X SR (11/14/2008)

Safety 9

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Contents MAN0764 To the Dealer IntroductionTable of Contents General Information SpecificationsBW1620X, BW1620XQ BW2400X, BW2400XQSafety Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishInstallation Safety RulesTraining PreparationOperation TransportationMaintenance Storage Safety & Instructional Decals Be CarefulPN 1006348 located on split rim wheels Safety Safety Connecting Cutter to Tractor OperationOperation Hydraulic Connection Cutting Height AdjustmentInterference Check CV Driveline Turning LimitsTractor Operation Attitude Rod Adjustment FigureCutter Operation Cutting Height Normal Mowing WingsTransporting Mowing TipsShredding Lock-UpPRE-OPERATION Check List Wing Lock-Up FigureCenter Section Lock-Up Figure Owner Service Owner ServiceBlocking Method Gearbox Lubrication LubricationDriveline Lubrication Description FrequencySeasonal Lubrication Blade Installation FigureBlades Blade Removal FigureBlade Sharpening Figure Slip Clutch Adjustment FigureRepairing Optional Chain Shielding Repairing Rubber ShieldingCleaning Shielding RepairTroubleshooting TroubleshootingDealer Service Dealer ServiceSeal Replacement Figure Vertical Shaft Seal Replacement FigureWing & Center Gearbox Repair Gearbox Wing & Center Splitter Gearbox Disassembly Figure Gearbox Installation FigureSplitter Gearbox Repair Figure Splitter Gearbox Removal Center ShaftSplitter Gearbox Installation Splitter Gearbox Assembly FigureSplitter Gearbox Inspection Side ShaftCrossbar Removal Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Service Tires Safely Joint AssemblyAssembly Instructions AssemblyCenter Section Assembly Install Hydraulic Hoses FigureInstall Height Adjustment Cylinder Install Attitude Rods FigureInstall Spring Wheel Arms Figure Install SMV Emblem FigureInstall 3-Joint Drive Figure Install Tongue FigureCV Drive Installation Install Optional CV Drive FigureWing Assembly Install WingInstall Wing Cylinder and Transport Lock Install Wing Wheel Yoke Adjustment Link Install Wing Wheel Yoke FigureFill Gearboxes Hydraulic CylinderOptional Equipment Center Section Right Wing Tandem Wheel Assembly InstallationChain Shielding Installation Center Section Install Chain or Belt ShieldingLink Roller Assembly Installation Winch Kit Installation OptionalCrossbar Installation Right Wing Shredder Installation OptionalCrossbar Installation Left Wing Crossbar Installation Center SectionBW1620X Counterweight Installation BW1620X Counterweight Installation Dealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListParts Parts IndexMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown Part QTY Description Wing & Center Gearbox Assembly Wing Center 540 RPM 1000 RPM540 RPM Splitter Gearbox AssemblyCenter Deck Drive Assembly 40728 Inner shield Front 3-JOINT Drive Assembly Equal AngleRear 3-JOINT Drive Assembly Equal Angle Type a 540 RPM Front CV Drive Type B 540 RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-Splined Type a 1000 RPM Front CV DriveType B 1000 RPM Front CV Drive REF Part QTY Description Wing Drive AssemblyBolt Wheel & Tire Assembly Rubber Shielding Center Section Standard on BW2400 Models Rubber Shielding Wing Standard on BW2400 Models Single ROW Double ROW Chain Shielding Center SectionChain Shielding Wing Tandem Axle Wheel Yoke Optional Hydraulic Cylinders PartsCrossbar Puller Optional Hydraulic Cylinder Stroke Control KITShredder KIT Optional BW1620X / BW1620XQ / BW1620XQREV Counterweight BOX Assembly Winch Kit Operation Winch KIT OptionalSAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty South Illinois Route Post Office Box Oregon, Illinois

BW2400X, BW1620XQREV, BW2400XQ, BW1620X, BW1620XQ specifications

Woods Equipment has established itself as a trusted name in the landscape and agricultural equipment sector, offering a wide range of high-performance products tailored to meet various needs. Among its standout offerings are the BW1620XQ, BW1620X, BW2400XQ, BW1620XQREV, and BW2400X models, known for their robust design and exceptional functionality.

The BW1620XQ is designed for efficient brush cutting, making it an ideal choice for land maintenance and clearing dense underbrush. One of its main features is the heavy-duty construction, which ensures durability even under the toughest conditions. This model is equipped with a reinforced deck, providing added strength and longevity. It also features a powerful PTO-driven cutting system, allowing it to tackle tough growth with ease.

The BW1620X model offers similar capabilities to the BW1620XQ but is optimized for lighter tasks and smaller properties. It shines in residential applications, where maneuverability and ease of use are paramount. This model is lightweight and easy to attach, making it a favorite among homeowners who require a reliable tool for maintaining their yards and gardens.

For those requiring larger-scale solutions, the BW2400XQ provides increased cutting width and efficiency. This model excels in farm and large property applications, where speed and power are essential. Featuring advanced blade technology, the BW2400XQ offers superior cutting performance and reduced maintenance needs. Additionally, it boasts adjustable height settings, allowing users to customize their cutting experience based on the terrain and type of vegetation.

The BW1620XQREV is a revolutionary model that incorporates newer technology for even better performance and user experience. This model offers enhanced features such as improved blade design for finer cuts and an innovative quick-attach system that enables fast connectivity and disconnection from tractors.

Finally, the BW2400X model is the standard version of the BW2400XQ, providing similar power and efficiency without some of the specialized features, making it a cost-effective solution for users who need reliable equipment without as many bells and whistles.

In conclusion, Woods Equipment's BW1620XQ, BW1620X, BW2400XQ, BW1620XQREV, and BW2400X models each feature unique characteristics tailored to specific applications, ensuring users can find the right tool for their needs, whether for residential landscaping or large-scale agricultural tasks. Their emphasis on durability, efficiency, and user-friendly design makes them a preferred choice across various sectors.