Woods Equipment BW2400XQ, BW1620XQREV manual Safety Rules, Installation, Training, Preparation

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, con- cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

INSTALLATION

Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.

TRAINING

Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace- ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319- 6637.) Failure to follow instructions or safety rules can result in serious injury or death.

If you do not understand any part of this manual and need assistance, see your dealer.

Know your controls and how to stop engine and attachment quickly in an emergency.

Operators must be instructed in and be capable of the safe operation of the equipment, its attach- ments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan- grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

Never allow children or untrained persons to operate equipment.

PREPARATION

Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

Air in hydraulic systems can cause erratic oper- ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

After connecting hoses, check that all control lever positions function as instructed in the Opera- tor's Manual. Do not put into service until control lever and equipment movements are correct.

Set tractor hydraulic relief valve at 2500 psi (170 bars) (17,000 kPa) to prevent injury and equipment damage due to hydraulic system failure.

Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica- tions and may be dangerous.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

(Safety Rules continued on next page)

BW2400X/1620X SR (11/14/2008)

Safety 7

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Contents MAN0764 To the Dealer IntroductionTable of Contents BW2400X, BW2400XQ Specifications General Information BW1620X, BW1620XQSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesInstallation TrainingOperation TransportationMaintenance Storage Be Careful Safety & Instructional DecalsPN 1006348 located on split rim wheels Safety Safety Operation Connecting Cutter to TractorOperation CV Driveline Turning Limits Cutting Height AdjustmentHydraulic Connection Interference CheckCutting Height Normal Mowing Wings Attitude Rod Adjustment FigureTractor Operation Cutter OperationLock-Up Mowing TipsTransporting ShreddingWing Lock-Up Figure PRE-OPERATION Check ListCenter Section Lock-Up Figure Owner Service Owner ServiceBlocking Method Description Frequency LubricationGearbox Lubrication Driveline LubricationBlade Removal Figure Blade Installation FigureSeasonal Lubrication BladesBlade Sharpening Figure Slip Clutch Adjustment FigureShielding Repair Repairing Rubber ShieldingRepairing Optional Chain Shielding CleaningTroubleshooting TroubleshootingVertical Shaft Seal Replacement Figure Dealer ServiceDealer Service Seal Replacement FigureWing & Center Gearbox Repair Gearbox Wing & Center Center Shaft Gearbox Installation FigureSplitter Gearbox Disassembly Figure Splitter Gearbox Repair Figure Splitter Gearbox RemovalSide Shaft Splitter Gearbox Assembly FigureSplitter Gearbox Installation Splitter Gearbox InspectionCrossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Service Tires Safely Joint AssemblyInstall Hydraulic Hoses Figure AssemblyAssembly Instructions Center Section AssemblyInstall Height Adjustment Cylinder Install Attitude Rods FigureInstall Spring Wheel Arms Figure Install SMV Emblem FigureInstall 3-Joint Drive Figure Install Tongue FigureCV Drive Installation Install Optional CV Drive FigureInstall Wing Wing AssemblyInstall Wing Cylinder and Transport Lock Install Wing Wheel Yoke Adjustment Link Install Wing Wheel Yoke FigureHydraulic Cylinder Fill GearboxesOptional Equipment Center Section Right Wing Tandem Wheel Assembly InstallationChain Shielding Installation Center Section Install Chain or Belt ShieldingLink Roller Assembly Installation Winch Kit Installation OptionalCrossbar Installation Center Section Shredder Installation OptionalCrossbar Installation Right Wing Crossbar Installation Left WingBW1620X Counterweight Installation BW1620X Counterweight Installation Delivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListParts Parts IndexMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown Part QTY Description Wing & Center Gearbox Assembly Wing Center 540 RPM 1000 RPM540 RPM Splitter Gearbox AssemblyCenter Deck Drive Assembly 40728 Inner shield Front 3-JOINT Drive Assembly Equal AngleRear 3-JOINT Drive Assembly Equal Angle Type a 540 RPM Front CV Drive Type B 540 RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-Splined Type a 1000 RPM Front CV DriveType B 1000 RPM Front CV Drive REF Part QTY Description Wing Drive AssemblyBolt Wheel & Tire Assembly Rubber Shielding Center Section Standard on BW2400 Models Rubber Shielding Wing Standard on BW2400 Models Single ROW Double ROW Chain Shielding Center SectionChain Shielding Wing Tandem Axle Wheel Yoke Optional Hydraulic Cylinders PartsCrossbar Puller Optional Hydraulic Cylinder Stroke Control KITShredder KIT Optional BW1620X / BW1620XQ / BW1620XQREV Counterweight BOX Assembly Winch Kit Operation Winch KIT OptionalMetric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty South Illinois Route Post Office Box Oregon, Illinois

BW2400X, BW1620XQREV, BW2400XQ, BW1620X, BW1620XQ specifications

Woods Equipment has established itself as a trusted name in the landscape and agricultural equipment sector, offering a wide range of high-performance products tailored to meet various needs. Among its standout offerings are the BW1620XQ, BW1620X, BW2400XQ, BW1620XQREV, and BW2400X models, known for their robust design and exceptional functionality.

The BW1620XQ is designed for efficient brush cutting, making it an ideal choice for land maintenance and clearing dense underbrush. One of its main features is the heavy-duty construction, which ensures durability even under the toughest conditions. This model is equipped with a reinforced deck, providing added strength and longevity. It also features a powerful PTO-driven cutting system, allowing it to tackle tough growth with ease.

The BW1620X model offers similar capabilities to the BW1620XQ but is optimized for lighter tasks and smaller properties. It shines in residential applications, where maneuverability and ease of use are paramount. This model is lightweight and easy to attach, making it a favorite among homeowners who require a reliable tool for maintaining their yards and gardens.

For those requiring larger-scale solutions, the BW2400XQ provides increased cutting width and efficiency. This model excels in farm and large property applications, where speed and power are essential. Featuring advanced blade technology, the BW2400XQ offers superior cutting performance and reduced maintenance needs. Additionally, it boasts adjustable height settings, allowing users to customize their cutting experience based on the terrain and type of vegetation.

The BW1620XQREV is a revolutionary model that incorporates newer technology for even better performance and user experience. This model offers enhanced features such as improved blade design for finer cuts and an innovative quick-attach system that enables fast connectivity and disconnection from tractors.

Finally, the BW2400X model is the standard version of the BW2400XQ, providing similar power and efficiency without some of the specialized features, making it a cost-effective solution for users who need reliable equipment without as many bells and whistles.

In conclusion, Woods Equipment's BW1620XQ, BW1620X, BW2400XQ, BW1620XQREV, and BW2400X models each feature unique characteristics tailored to specific applications, ensuring users can find the right tool for their needs, whether for residential landscaping or large-scale agricultural tasks. Their emphasis on durability, efficiency, and user-friendly design makes them a preferred choice across various sectors.