Woods Equipment BW2400X, BW1620X Crossbar Installation, Universal Joint Repair, Joint Disassembly

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CROSSBAR INSTALLATION

1.Using emery cloth (220 or finer), remove surface rust, Loctite® and foreign material from hub, splined gearbox vertical shaft, and crossbar assembly.

2.Slide crossbar assembly (8) onto splined shaft. Install washer (68) and nut (69) and align a slot with hole in splined shaft. Torque nut to 450 lbs-ft.

3.Install cotter pin (70) through slot in nut and bend ends over.

8. Crossbar assembly

68.Washer, 1.22 x 2.205 x .236

69.Castle nut, M30 x 2.0P

70.Cotter pin, 1/4 x 2-1/4

Figure 15. Crossbar Assembly Installation

UNIVERSAL JOINT REPAIR

1.Yoke

2.Cup and bearings

3.Snap ring

4.Journal cross

Figure 16. U-Joint Exploded View

U-Joint Disassembly

1.Remove external snap rings from yokes in four locations as shown in Figure 17.

Figure 17

2.With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 18.

Figure 18

3.Clamp cup in vise as shown in Figure 19 and tap on yoke to completely remove cup from yoke. Repeat step 2 and step 3 for opposite cup.

Figure 19

MAN0764 (11/5/2008)

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Contents MAN0764 To the Dealer IntroductionTable of Contents BW2400X, BW2400XQ SpecificationsGeneral Information BW1620X, BW1620XQSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesInstallation TrainingOperation TransportationMaintenance Storage Be Careful Safety & Instructional DecalsPN 1006348 located on split rim wheels Safety Safety Operation Connecting Cutter to TractorOperation CV Driveline Turning Limits Cutting Height AdjustmentHydraulic Connection Interference CheckCutting Height Normal Mowing Wings Attitude Rod Adjustment FigureTractor Operation Cutter OperationLock-Up Mowing TipsTransporting ShreddingWing Lock-Up Figure PRE-OPERATION Check ListCenter Section Lock-Up Figure Owner Service Owner ServiceBlocking Method Description Frequency LubricationGearbox Lubrication Driveline LubricationBlade Removal Figure Blade Installation FigureSeasonal Lubrication BladesBlade Sharpening Figure Slip Clutch Adjustment FigureShielding Repair Repairing Rubber ShieldingRepairing Optional Chain Shielding CleaningTroubleshooting TroubleshootingVertical Shaft Seal Replacement Figure Dealer ServiceDealer Service Seal Replacement FigureWing & Center Gearbox Repair Gearbox Wing & Center Center Shaft Gearbox Installation FigureSplitter Gearbox Disassembly Figure Splitter Gearbox Repair Figure Splitter Gearbox RemovalSide Shaft Splitter Gearbox Assembly FigureSplitter Gearbox Installation Splitter Gearbox InspectionCrossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Service Tires Safely Joint AssemblyInstall Hydraulic Hoses Figure AssemblyAssembly Instructions Center Section AssemblyInstall Height Adjustment Cylinder Install Attitude Rods FigureInstall Spring Wheel Arms Figure Install SMV Emblem FigureInstall 3-Joint Drive Figure Install Tongue FigureCV Drive Installation Install Optional CV Drive FigureInstall Wing Wing AssemblyInstall Wing Cylinder and Transport Lock Install Wing Wheel Yoke Adjustment Link Install Wing Wheel Yoke FigureHydraulic Cylinder Fill GearboxesOptional Equipment Center Section Right Wing Tandem Wheel Assembly InstallationChain Shielding Installation Center Section Install Chain or Belt ShieldingLink Roller Assembly Installation Winch Kit Installation OptionalCrossbar Installation Center Section Shredder Installation OptionalCrossbar Installation Right Wing Crossbar Installation Left WingBW1620X Counterweight Installation BW1620X Counterweight Installation Delivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListParts Parts IndexMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown Part QTY Description Wing & Center Gearbox Assembly Wing Center 540 RPM 1000 RPM540 RPM Splitter Gearbox AssemblyCenter Deck Drive Assembly 40728 Inner shield Front 3-JOINT Drive Assembly Equal AngleRear 3-JOINT Drive Assembly Equal Angle Type a 540 RPM Front CV Drive Type B 540 RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-Splined Type a 1000 RPM Front CV DriveType B 1000 RPM Front CV Drive REF Part QTY Description Wing Drive AssemblyBolt Wheel & Tire Assembly Rubber Shielding Center Section Standard on BW2400 Models Rubber Shielding Wing Standard on BW2400 Models Single ROW Double ROW Chain Shielding Center SectionChain Shielding Wing Tandem Axle Wheel Yoke Optional Hydraulic Cylinders PartsCrossbar Puller Optional Hydraulic Cylinder Stroke Control KITShredder KIT Optional BW1620X / BW1620XQ / BW1620XQREV Counterweight BOX Assembly Winch Kit Operation Winch KIT OptionalMetric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty South Illinois Route Post Office Box Oregon, Illinois

BW2400X, BW1620XQREV, BW2400XQ, BW1620X, BW1620XQ specifications

Woods Equipment has established itself as a trusted name in the landscape and agricultural equipment sector, offering a wide range of high-performance products tailored to meet various needs. Among its standout offerings are the BW1620XQ, BW1620X, BW2400XQ, BW1620XQREV, and BW2400X models, known for their robust design and exceptional functionality.

The BW1620XQ is designed for efficient brush cutting, making it an ideal choice for land maintenance and clearing dense underbrush. One of its main features is the heavy-duty construction, which ensures durability even under the toughest conditions. This model is equipped with a reinforced deck, providing added strength and longevity. It also features a powerful PTO-driven cutting system, allowing it to tackle tough growth with ease.

The BW1620X model offers similar capabilities to the BW1620XQ but is optimized for lighter tasks and smaller properties. It shines in residential applications, where maneuverability and ease of use are paramount. This model is lightweight and easy to attach, making it a favorite among homeowners who require a reliable tool for maintaining their yards and gardens.

For those requiring larger-scale solutions, the BW2400XQ provides increased cutting width and efficiency. This model excels in farm and large property applications, where speed and power are essential. Featuring advanced blade technology, the BW2400XQ offers superior cutting performance and reduced maintenance needs. Additionally, it boasts adjustable height settings, allowing users to customize their cutting experience based on the terrain and type of vegetation.

The BW1620XQREV is a revolutionary model that incorporates newer technology for even better performance and user experience. This model offers enhanced features such as improved blade design for finer cuts and an innovative quick-attach system that enables fast connectivity and disconnection from tractors.

Finally, the BW2400X model is the standard version of the BW2400XQ, providing similar power and efficiency without some of the specialized features, making it a cost-effective solution for users who need reliable equipment without as many bells and whistles.

In conclusion, Woods Equipment's BW1620XQ, BW1620X, BW2400XQ, BW1620XQREV, and BW2400X models each feature unique characteristics tailored to specific applications, ensuring users can find the right tool for their needs, whether for residential landscaping or large-scale agricultural tasks. Their emphasis on durability, efficiency, and user-friendly design makes them a preferred choice across various sectors.