Woods Equipment BW1620XQREV, BW2400XQ manual Assembly Instructions, Dealer SET-UP Instructions

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ASSEMBLY

INSTRUCTIONS

DEALER SET-UP INSTRUCTIONS

Assembly of this cutter is the responsibility of the WOODS dealer. It should be delivered to the owner completely assembled, lubricated and adjusted for nor- mal cutting conditions.

The cutter is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 78.

Select a suitable working area. A smooth hard surface, such as concrete, will make assembly much quicker. Open parts boxes and lay out parts and hardware to make location easy. Refer to illustrations, accompany- ing text, parts lists and exploded view drawings.

Complete the check list on page 48 when assembly is complete and cutter is delivered to the customer.

Before working underneath, carefully read Oper- ator’s Manual instructions, disconnect driveline, raise mower, securely block up all corners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydrau- lic leak down, hydraulic system failures, or mechanical component failures.

Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers.

CAUTION

Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

CENTER SECTION ASSEMBLY

Install Hydraulic Hoses (Figure 22)

1.Insert one 264" (wing cylinder) hose and one 230" (center cylinder) hose into the right tube in the center section. Insert one 264" hose into the left tube.

2.Extend the 264" hoses approximately 52 inches past the back of the center section. Extend the 230" hose approximately 22 inches past the back of the center section.

3.Secure hose to center section using hose clamps (12), carriage bolts (59) and lock nuts (32). Clamps are used at both front and rear of the deck.

4.Do not tighten clamps at this time. Hoses lengths may need to be adjusted once assembly is complete.

12

29

32

12. Feedline clamp

32. 5/16 NC Lock nut

59. 5/16 NC x 1 Hex head cap screw GR5

Figure 22. Hoses Clamped to Deck,

Rear Right Side

MAN0764 (11/5/2008)

Assembly 33

 

 

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Contents MAN0764 To the Dealer IntroductionTable of Contents General Information SpecificationsBW1620X, BW1620XQ BW2400X, BW2400XQSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishInstallation Safety RulesTraining PreparationOperation TransportationMaintenance Storage Safety & Instructional Decals Be CarefulPN 1006348 located on split rim wheels Safety Safety Connecting Cutter to Tractor OperationOperation Hydraulic Connection Cutting Height AdjustmentInterference Check CV Driveline Turning LimitsTractor Operation Attitude Rod Adjustment FigureCutter Operation Cutting Height Normal Mowing WingsTransporting Mowing TipsShredding Lock-UpPRE-OPERATION Check List Wing Lock-Up FigureCenter Section Lock-Up Figure Owner Service Owner ServiceBlocking Method Gearbox Lubrication LubricationDriveline Lubrication Description FrequencySeasonal Lubrication Blade Installation FigureBlades Blade Removal FigureBlade Sharpening Figure Slip Clutch Adjustment FigureRepairing Optional Chain Shielding Repairing Rubber ShieldingCleaning Shielding RepairTroubleshooting TroubleshootingDealer Service Dealer ServiceSeal Replacement Figure Vertical Shaft Seal Replacement FigureWing & Center Gearbox Repair Gearbox Wing & Center Splitter Gearbox Disassembly Figure Gearbox Installation FigureSplitter Gearbox Repair Figure Splitter Gearbox Removal Center ShaftSplitter Gearbox Installation Splitter Gearbox Assembly FigureSplitter Gearbox Inspection Side ShaftCrossbar Removal Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Service Tires Safely Joint AssemblyAssembly Instructions AssemblyCenter Section Assembly Install Hydraulic Hoses FigureInstall Height Adjustment Cylinder Install Attitude Rods FigureInstall Spring Wheel Arms Figure Install SMV Emblem FigureInstall 3-Joint Drive Figure Install Tongue FigureCV Drive Installation Install Optional CV Drive FigureWing Assembly Install WingInstall Wing Cylinder and Transport Lock Install Wing Wheel Yoke Adjustment Link Install Wing Wheel Yoke FigureFill Gearboxes Hydraulic CylinderOptional Equipment Center Section Right Wing Tandem Wheel Assembly InstallationChain Shielding Installation Center Section Install Chain or Belt ShieldingLink Roller Assembly Installation Winch Kit Installation OptionalCrossbar Installation Right Wing Shredder Installation OptionalCrossbar Installation Left Wing Crossbar Installation Center SectionBW1620X Counterweight Installation BW1620X Counterweight Installation Dealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListParts Parts IndexMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown Part QTY Description Wing & Center Gearbox Assembly Wing Center 540 RPM 1000 RPM540 RPM Splitter Gearbox AssemblyCenter Deck Drive Assembly 40728 Inner shield Front 3-JOINT Drive Assembly Equal AngleRear 3-JOINT Drive Assembly Equal Angle Type a 540 RPM Front CV Drive Type B 540 RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-Splined Type a 1000 RPM Front CV DriveType B 1000 RPM Front CV Drive REF Part QTY Description Wing Drive AssemblyBolt Wheel & Tire Assembly Rubber Shielding Center Section Standard on BW2400 Models Rubber Shielding Wing Standard on BW2400 Models Single ROW Double ROW Chain Shielding Center SectionChain Shielding Wing Tandem Axle Wheel Yoke Optional Hydraulic Cylinders PartsCrossbar Puller Optional Hydraulic Cylinder Stroke Control KITShredder KIT Optional BW1620X / BW1620XQ / BW1620XQREV Counterweight BOX Assembly Winch Kit Operation Winch KIT OptionalSAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty South Illinois Route Post Office Box Oregon, Illinois

BW2400X, BW1620XQREV, BW2400XQ, BW1620X, BW1620XQ specifications

Woods Equipment has established itself as a trusted name in the landscape and agricultural equipment sector, offering a wide range of high-performance products tailored to meet various needs. Among its standout offerings are the BW1620XQ, BW1620X, BW2400XQ, BW1620XQREV, and BW2400X models, known for their robust design and exceptional functionality.

The BW1620XQ is designed for efficient brush cutting, making it an ideal choice for land maintenance and clearing dense underbrush. One of its main features is the heavy-duty construction, which ensures durability even under the toughest conditions. This model is equipped with a reinforced deck, providing added strength and longevity. It also features a powerful PTO-driven cutting system, allowing it to tackle tough growth with ease.

The BW1620X model offers similar capabilities to the BW1620XQ but is optimized for lighter tasks and smaller properties. It shines in residential applications, where maneuverability and ease of use are paramount. This model is lightweight and easy to attach, making it a favorite among homeowners who require a reliable tool for maintaining their yards and gardens.

For those requiring larger-scale solutions, the BW2400XQ provides increased cutting width and efficiency. This model excels in farm and large property applications, where speed and power are essential. Featuring advanced blade technology, the BW2400XQ offers superior cutting performance and reduced maintenance needs. Additionally, it boasts adjustable height settings, allowing users to customize their cutting experience based on the terrain and type of vegetation.

The BW1620XQREV is a revolutionary model that incorporates newer technology for even better performance and user experience. This model offers enhanced features such as improved blade design for finer cuts and an innovative quick-attach system that enables fast connectivity and disconnection from tractors.

Finally, the BW2400X model is the standard version of the BW2400XQ, providing similar power and efficiency without some of the specialized features, making it a cost-effective solution for users who need reliable equipment without as many bells and whistles.

In conclusion, Woods Equipment's BW1620XQ, BW1620X, BW2400XQ, BW1620XQREV, and BW2400X models each feature unique characteristics tailored to specific applications, ensuring users can find the right tool for their needs, whether for residential landscaping or large-scale agricultural tasks. Their emphasis on durability, efficiency, and user-friendly design makes them a preferred choice across various sectors.