Yazoo/Kees ZEKH52240, ZEKH48240, ZEKH42200 manual Maintenance Schedule

Page 37

MAINTENANCE

Maintenance

Maintenance Schedule

The following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. An annual service carried out by an authorized service workshop is recommended to maintain your machine in the best possible condition and to ensure safe operation.

Read “Maintenance” section in the “Safety Instructions” section.

1)First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty conditions,

cleaning and replacement are required more often. 3) For daily use, the machine should be lubricated twice weekly. 4) Performed by authorized service workshop.

z= Described in this manual

= Not described in this manual

 

 

Daily

Weekly

At

Maintenance interval

 

 

mainte-

mainte-

least

 

in hours

 

 

nance

nance

once

 

 

 

 

 

 

 

 

 

each

 

 

 

 

Maintenance

Page

Before

After

 

25

50

100

300

 

year

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check the parking brake

54

z

 

 

 

 

 

 

 

Check the engine’s oil level (every refueling)

58

z

 

 

 

 

 

 

 

Check the safety system and guards

39

z

 

 

 

 

 

 

 

Check for fuel and oil leakages

-



 

 

 

 

 

 

 

Check/clean the engine’s cooling air intake

40

 

z

 

 

 

 

 

 

Check the mower deck

46

 

z

 

 

 

 

 

 

Check hardware (screws, nuts, etc.)

50

 

z

 

 

 

 

 

 

Clean under the mower deck

50

 

z

 

 

 

 

 

 

Start the engine and blades, listen for unusual

-

 



 

 

 

 

 

 

sounds

 

 

 

 

 

 

 

 

 

Check for damage

-

 



 

 

 

 

 

 

Thoroughly clean around the engine

-

 



 

 

 

 

 

 

Clean around belts, belt pulleys, etc.

-

 



 

 

 

 

 

 

Check the tire pressures

42

 

 

 

 

z

 

 

 

Check battery

37

 

 

 

 

z

 

 

 

Sharpen/Replace mower blades

46

 

 

 

 

z

 

 

 

Check the fuel pump’s air filter 2)

42

 

 

 

 

z

 

 

 

Clean the engine’s cooling air intake 2)

40

 

 

 

z

z

 

 

 

Clean the air cleaner’s pre-filter 2) (foam)

41

 

 

 

z

z

 

 

 

Clean the air cleaner’s filter cartridge 2)

41

 

 

 

z

 

z

 

 

(paper filter)

 

 

 

 

 

 

 

 

 

Check/adjust the parking brake

-

 

 

 



 



 

 

Inspect muffler/Spark arrester

-

 

 

 



 



 

 

Check decals and warning decals

 

z

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

English-35

Image 37
Contents Operator’s manual Page OPERATOR’S Manual ZE Rider ContentsEnglish-2 Introduction IntroductionManufacturing Number Good ServiceSymbols and Decals Symbols and DecalsXxxx xxxxxx Repair work Safety Instructions Safety InstructionsGeneral Operation English-8 Slope Operation Personal Safety EquipmentChildren Maintenance General Maintenance Risk of sparking Important Information TransportCustomer responsibilities Controls ControlsMotion Control Levers Parking Brake Seat adjustment boltsTracking Fuel Shut Off ValveRefueling Fuses By pass linkageHour Meter Ignition SwitchChoke Control USE Full Throttle When Mowing , for Blade switchThrottle Control Cutting height pedal AccessoriesOperation OperationTraining Starting the Engine Before StartingDepress the control for disengaging the mower deck Set the choke control USE Full Throttle When Mowing To remove cables, reverse order To start an engine with a weak batteryRunning Operating on hills Mowing Tips Stopping the Engine Moving by Hand Maintenance MaintenanceMaintenance Schedule Nance Once Each Maintenance Before After 100 To clean battery and terminals BatteryReplacing battery Always use protective glasses when handling the batteryIgnition System Checking the Safety System Checking and Adjusting the Choke Cable Checking and Adjusting the Throttle CableChecking the Engines Cooling Air Intake Replacing the Air Filter ServiceStandard air filter Checking the Fuel Pump’s Air Filter Replacing the Fuel FilterChecking Tire Pressures Checking the V-belts Checking the Parking BrakeDeck belt To replace deck beltDeck belt installation IZT belt removal IZT beltChecking the Blades Belt installationRemove blade bolt by turning counterclockwise Adjusting Cutting Height Adjusting the Mower DeckLeveling To adjust anti-scalp rollers Use protective glasses when cleaning and washing Cleaning and WashingRemoval and installation of caster wheel Caster WheelsTo adjust parking brake Tracking adjustmentMower is tracking to the right Mower is tracking to the leftLubrication LubricationLubrication Schedule Change transaxles transmission filtersLubricating in Accordance with the Lubrication Schedule Lubricating the CablesFront Wheel Mount Front Wheel BearingsEngine Oil Changing the Engine Oil Deck outer spindleChecking the Oil Level Transaxle Transmission Fluid Change Changing the Engine Oil FilterExpansion Tank Purging Procedures Trouble Shooting Guide Trouble Shooting GuideProblem Cause English-60 English-61 Storage ServiceStorage Winter StorageWiring diagram Wiring DiagramsTechnical Data Technical DataZEKH42200/968999694 ZEKH48240/968999698 Productivity ZEKH52240/968999701 625 lbs Torque Specifications Conformity Certificates Conformity CertificatesUSA requirements Service Journal Service JournalDelivery Service Action Date, mtr reading, stamp, signAfter the First 5-8 Hours Action Hour ServiceEnglish-73 English-74 English-75 English-76 Page 530 131340IR 07/31/07