Yazoo/Kees ZEKH48240, ZEKH52240, ZEKH42200 manual Purging Procedures

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LUBRICATION

Purging Procedures

Due to the effects air has on efficiency in hydrostatic drive applications, it is critical that it is purged from the system.

These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system.

The resulting symptoms in hydrostatic systems may be:

1.Noisy operation.

2.Lack of power or drive after short term operation.

3.High operation temperature and excessive expansion of oil.

Before starting, make sure the transaxle is at the proper oil level. If it is not, fill to the specifications outlined earlier.

The following procedures are best performed with the vehicle drive wheels off the ground. Then repeated under normal operating conditions.

1.Disengage the brake if activated.

2.With the bypass valve open and the engine running at fast idle, slowly move the directional control in both forward and reverse directions (5 or 6 times). As air is purged from the unit, the oil level will drop.

3.With the bypass valve closed and the engine running, slowly move the directional control in both forward and reverse directions (5 to 6 times). Check the oil level, and add oil as required after stopping the engine.

4.It may be necessary to repeat Steps 2 and 3 until all the air is completely purged from the system. When the transaxle operates at normal noise levels and moves smoothly forward and reverse at normal speeds, then the transaxle is considered purged.

5.After the vehicle has been used two times, the oil level should be checked while the oil is cold and adjusted accordingly.

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Contents Operator’s manual Page Contents OPERATOR’S Manual ZE RiderEnglish-2 Introduction IntroductionGood Service Manufacturing NumberSymbols and Decals Symbols and DecalsXxxx xxxxxx Repair work Safety Instructions Safety InstructionsGeneral Operation English-8 Personal Safety Equipment Slope OperationChildren Maintenance General Maintenance Risk of sparking Transport Important InformationCustomer responsibilities Controls ControlsMotion Control Levers Seat adjustment bolts Parking BrakeTracking Fuel Shut Off ValveRefueling By pass linkage FusesIgnition Switch Hour MeterChoke Control Blade switch USE Full Throttle When Mowing , forThrottle Control Accessories Cutting height pedalOperation OperationTraining Before Starting Starting the EngineDepress the control for disengaging the mower deck Set the choke control USE Full Throttle When Mowing To start an engine with a weak battery To remove cables, reverse orderRunning Operating on hills Mowing Tips Stopping the Engine Moving by Hand Maintenance MaintenanceMaintenance Schedule Nance Once Each Maintenance Before After 100 Battery To clean battery and terminalsReplacing battery Always use protective glasses when handling the batteryIgnition System Checking the Safety System Checking and Adjusting the Throttle Cable Checking and Adjusting the Choke CableChecking the Engines Cooling Air Intake Service Replacing the Air FilterStandard air filter Replacing the Fuel Filter Checking the Fuel Pump’s Air FilterChecking Tire Pressures Checking the Parking Brake Checking the V-beltsDeck belt To replace deck beltDeck belt installation IZT belt IZT belt removalBelt installation Checking the BladesRemove blade bolt by turning counterclockwise Adjusting the Mower Deck Adjusting Cutting HeightLeveling To adjust anti-scalp rollers Cleaning and Washing Use protective glasses when cleaning and washingRemoval and installation of caster wheel Caster WheelsTracking adjustment To adjust parking brakeMower is tracking to the right Mower is tracking to the leftLubrication LubricationLubrication Schedule Change transaxles transmission filtersLubricating the Cables Lubricating in Accordance with the Lubrication ScheduleFront Wheel Mount Front Wheel BearingsDeck outer spindle Engine Oil Changing the Engine OilChecking the Oil Level Changing the Engine Oil Filter Transaxle Transmission Fluid ChangeExpansion Tank Purging Procedures Trouble Shooting Guide Trouble Shooting GuideProblem Cause English-60 English-61 Service StorageStorage Winter StorageWiring Diagrams Wiring diagramTechnical Data Technical DataZEKH42200/968999694 ZEKH48240/968999698 Productivity ZEKH52240/968999701 625 lbs Torque Specifications Conformity Certificates Conformity CertificatesUSA requirements Service Journal Service JournalDelivery Service Action Date, mtr reading, stamp, signAfter the First 5-8 Hours Hour Service ActionEnglish-73 English-74 English-75 English-76 Page 530 131340IR 07/31/07