Multiquip operation manual DCA-70USI 50 Hz Rules for Safe Operation, General Safety

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DCA-70USI (50 Hz) — RULES FOR SAFE OPERATION

DANGER - READTHIS MANUAL!

Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the DCA-70USI Ultra Silent™ Generator.

General Safety:

DO NOT operate or service this equipment before reading this entire manual.

The operator MUST BE familiar with proper safety precautions and operations techniques before using generator.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.

HighTemperatures – Allow the engine

to cool before performing service and maintenance functions. Contact with hot! components can cause serious burns.

The engine of this generator requires an adequate free flow of cooling air. NEVER operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is

restricted it will cause serious damage to the generator or engine and may cause injury to people. The generator engine gives off DEADLY carbon monoxide gas.

DO NOT place hands or fingers inside generator engine compartment when engine is running.

NEVER run engine without air filter.Severe engine damage may occur.

DO NOT leave the generator running in the manual mode unattended.

Refer to the ISUZU Engine Owner's Manual for engine technical questions or information.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

PAGE 10 — DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05)

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Contents Parts List NO. M2900000314 Model DCA-70USIPage Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications DCA-70USI 50 Hz Dimensions TOP, Side and Front DimensionsDCA- 70USI 50 Hz Safety Message Alert Symbols You can be injured if you do not follow directionsDCA- 70USI 50 Hz Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-70USI 50 Hz Rules for Safe OperationDCA-70USI 50 Hz Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-70USI 50 Hz Generator Decals Generator DecalsDCA-70USI 50 Hz Generator Decals Generator Decals Cont inuedDCA-70USI 50 Hz Installation Indoor Installation DCA-70USI 50 Hz InstallationOutdoor Installation When connecting the generatorDCA-70USI 50 Hz General Information DCA-70USI 50 Hz Major Components Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel DCA-70USI 50 Hz Engine Operating Panel Major faults will shutdown the generatorAuto On/Off Engine Controller Mpec DCA-70USI 50 Hz Output Terminal Panel Familiarization Output Terminal Familiarization100VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Blower FanDCA-70USI 50 Hz Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchDCA-70USI 50 Hz Generator Outputs Generator AmperageDCA-70USI 50 Hz Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Uvwo Terminal Output Voltages Three-Phase PositionDCA-70USI 50 Hz Output Terminal Panel Connections 3Ø 220/127 Output Terminal Lug Voltages3Ø 440/254 Output Terminal Lug Voltages DCA-70USI 50 Hz Output Terminal Panel Connections1Ø 200V/100V Output Terminal Lug Voltages Lubrication Oil DCA-70USI 50 Hz PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Wiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions DCA-70USI 50 Hz Generator START-UP Procedure ManualBefore Starting Direct exhaust away from nearby personnelEngine Running LED on No LoadTo shutdown the generator use the following procedure Starting Auto ModeShutdown Procedure Place the Mpec Control Switch in the Auto positionDCA-70USI 50 Hz Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterTrailer Maintenance DCA-70USI 50 Hz -TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Check the wheel and drum for free rotation Brake AdjustmentBrakes Hydraulic Surge BrakesTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements DCA-70USI 50 Hz -TRAILER MaintenanceStart all wheel lug nuts by hand DCA-70USI 50 Hz -TRAILER Wiring Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70USI 50 Hz Generatorwiring Diagram Generator Wiring DiagramDCA-70USI 50 Hz Enginewiring Diagram Engine Wiring DiagramDCA-70USI 50 Hz -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70USI 50 Hz -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecItems Found In the Items Number Column If more than one of the samePart number on this Suggested Spare Parts list DCA-70USI 50 Hz Suggested Spare PartsDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 0602123090 0602122093100174 100683DCA-70USI 50 Hz Engine and Radiator Assy 1132400791 M29232000241132402311 M1303200103DCA-70USI 50 Hz Engine and Radiator ASSY. 0199900600 01500000180016906020 0605515106DCA-70USI 50 Hz Outputterminal Assy Output Terminal AssyM2233100004 M2230700113M2233000004 0039312000DCA-70USI 50 Hz Battery Assy M9210500014 0602220187627MFD M9103000304DCA-70USI 50 Hz Muffler Assy M233000903 M23301010030017112030 M2333200404DCA-70USI 50 Hz Fuel Tank Assy 0605501079 M23630012020605505070 0605516090DCA-70USI 50 Hz Enclosure #1 Assy Enclosure #1 Assy0016910030 M2413001702M2363300603 0603306797DCA-70USI 50 Hz Enclosure #1 ASSY. 31B 0040020000 001012005031A 0030020000 31C 0041220000DCA-70USI 50 Hz Enclosure #2 Assy Enclosure #2 AssyM2443000604 M2443000802M2493303103 M2443301103DCA-70USI 50 Hz Rubber Seals Assy 0229200950 02292008400314502250 0229200125DCA-70USI 50 Hz Name Plate and Decals Assy M2550000304 M1550000204M1550002203 M2550000703Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is