Multiquip DCA-70USI operation manual Battery Cable Installation, Alternator, Wiring

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Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery. The battery type used in this generator is BCI Group 27.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 38) are properly connected to the battery terminals as shown below.The Red Cable is connected to the positive terminal of the battery, and the Black Cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

Figure 38. Battery Connections

DCA-70USI (50 Hz) — PRE-SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position.ALWAYS make sure that the MPEC Control Switch is in the OFF/RESET position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected

NOTE incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrision and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 35

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Contents Model DCA-70USI Parts List NO. M2900000314Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications Dimensions DCA-70USI 50 Hz Dimensions TOP, Side and FrontYou can be injured if you do not follow directions DCA- 70USI 50 Hz Safety Message Alert SymbolsThis generator, other property, or DCA- 70USI 50 Hz Safety Message Alert SymbolsDCA-70USI 50 Hz Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyDCA-70USI 50 Hz Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-70USI 50 Hz Generator DecalsGenerator Decals Cont inued DCA-70USI 50 Hz Generator DecalsDCA-70USI 50 Hz Installation When connecting the generator DCA-70USI 50 Hz InstallationOutdoor Installation Indoor InstallationDCA-70USI 50 Hz General Information Major Components DCA-70USI 50 Hz Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel Auto On/Off Engine Controller Mpec Major faults will shutdown the generatorDCA-70USI 50 Hz Engine Operating Panel Output Terminal Familiarization DCA-70USI 50 Hz Output Terminal Panel FamiliarizationF.C.I. Receptacle 100VAC Gfci ReceptaclesBlower Fan Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-70USI 50 Hz Load ApplicationGenerator Amperage Voltage Selector SwitchDCA-70USI 50 Hz Generator Outputs Generator OutputVoltagesReading Amperage How to Read the OutputTerminal GaugesDCA-70USI 50 Hz Gauge Reading 3Ø 220/127 Output Terminal Lug Voltages Three-Phase PositionDCA-70USI 50 Hz Output Terminal Panel Connections Uvwo Terminal Output Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-70USI 50 Hz Output Terminal Panel Connections3Ø 440/254 Output Terminal Lug Voltages Fuel Check DCA-70USI 50 Hz PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureMust be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-70USI 50 Hz Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsNo Load Engine Running LED onPlace the Mpec Control Switch in the Auto position Starting Auto ModeShutdown Procedure To shutdown the generator use the following procedureDCA-70USI 50 Hz Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelCoupler Type of hitch used on the trailer for towing DCA-70USI 50 Hz -TRAILER MaintenanceTrailer Maintenance Hydraulic Surge Brakes Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-70USI 50 Hz -TRAILER MaintenanceLug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-70USI 50 Hz -TRAILER Wiring DiagramGenerator Wiring Diagram DCA-70USI 50 Hz Generatorwiring DiagramEngine Wiring Diagram DCA-70USI 50 Hz Enginewiring DiagramGenerator Troubleshooting DCA-70USI 50 Hz -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70USI 50 Hz -TROUBLESHOOTING Engine ControllerIf more than one of the same Items Found In the Items Number ColumnDCA-70USI 50 Hz Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 100683 0602122093100174 0602123090DCA-70USI 50 Hz Engine and Radiator Assy M1303200103 M29232000241132402311 1132400791DCA-70USI 50 Hz Engine and Radiator ASSY. 0605515106 01500000180016906020 0199900600Output Terminal Assy DCA-70USI 50 Hz Outputterminal Assy0039312000 M2230700113M2233000004 M2233100004DCA-70USI 50 Hz Battery Assy M9103000304 0602220187627MFD M9210500014DCA-70USI 50 Hz Muffler Assy M2333200404 M23301010030017112030 M233000903DCA-70USI 50 Hz Fuel Tank Assy 0605516090 M23630012020605505070 0605501079Enclosure #1 Assy DCA-70USI 50 Hz Enclosure #1 Assy0603306797 M2413001702M2363300603 0016910030DCA-70USI 50 Hz Enclosure #1 ASSY. 31C 0041220000 001012005031A 0030020000 31B 0040020000Enclosure #2 Assy DCA-70USI 50 Hz Enclosure #2 AssyM2443301103 M2443000802M2493303103 M2443000604DCA-70USI 50 Hz Rubber Seals Assy 0229200125 02292008400314502250 0229200950DCA-70USI 50 Hz Name Plate and Decals Assy M2550000703 M1550000204M1550002203 M2550000304Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is