Multiquip DCA-70USI 50 Hz Engine Operating Panel, Auto On/Off Engine Controller Mpec

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DCA-70USI (50 Hz) — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-70USI (50 Hz) Engine Operating Panel (Figure 7).

1.Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position.

2.Panel Light Switch – When activated will turn on control panel light.

3.Oil Pressure Gauge – During normal operation this gauge be should read between 28 to 71 psi. (193~490 kPa).When starting the generator the oil pressure may read a little higher, but after the engine warms up the oil pressure should return to the correct pressure range.

4.WaterTemperature Gauge – During normal operation this gauge be should read between 165° and 203°F.

5.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

6.Fuel Gauge - Indicates amount of diesel fuel available.

7.Tachometer – Indicates engine speed in RPM’s for 50 Hz operation. This meter should indicate 1500 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

8.Fuel Leak Detected Alarm Lamp – This lamp will illuminate when a leak in the fuel tank containment enclosure is detected.

9.Pre-Heat Button – Press and hold this button for 5 seconds to warm (cold weather) the engine glow plugs. While holding button down, verify that pre-heat lamp is on.

10.Pre-Heat Lamp – As the engine cranks, this lamp will illuminate to indicate automatic preheating of the engine. When the lamp turns off, the engine has been preheated and will start automatically.

11.Auto On/Off Engine Controller (MPEC) –

This controller has a vertical row of status LED's (inset), that when lit, indicate that an engine malfunction (fault) has been detected.When a fault has been detected the engine controller will evaluate the fault and all

major faults will shutdown the generator.

During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging. If the engine does not engage (start) by the third attempt, the engine will be shutdown by the engine controller’s Over Crank Protection mode. If the engine engages at a speed (RPM's) that is not safe, the controller will shutdown the engine by initializing the Over Speed Protection mode.

Also the engine controller will shut down the engine in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup.These conditions can be observed by monitoring the LED status indicators on the front of the controller module.

A.MPEC Control Switch – This switch controls the running of the unit. If this switch is set to the OFF/RESET position, the unit will not run. When this switch is set to the MANUAL position, the generator will start immediately.

If the generator is to be connected to a building's AC power source via a transfer switch (isolation), place the switch in the AUTO position. In this position the generator will monitor the AC line output from the building's power source.

B.Low Oil Pressure – Indicates the engine pressure has fallen below 15 psi. The oil pressure is detected using variable resistive values from the oil pressure sending unit. This is considered a major fault.

C.High Coolant Temperature – Indicates the engine temperature has exceeded 239°F. The engine temperature is detected using variable resistive values from the temperature sending unit. This is considered a major fault.

D.Overcrank Shutdown – Indicates the unit has attempted to start a pre- programmed number of times, and has failed to start. The number of cycles and duration are programmable. It is pre-set at 3 cycles with a 10 second duration. This is considered a major fault.

E.Overspeed Shutdown – Indicates the engine is running at an unsafe speed. This is considered a major fault.

F.Engine Running – Indicates that engine is running at a safe operating speed.

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 23

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Contents Model DCA-70USI Parts List NO. M2900000314Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications Dimensions DCA-70USI 50 Hz Dimensions TOP, Side and FrontYou can be injured if you do not follow directions DCA- 70USI 50 Hz Safety Message Alert SymbolsThis generator, other property, or DCA- 70USI 50 Hz Safety Message Alert SymbolsDCA-70USI 50 Hz Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyDCA-70USI 50 Hz Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-70USI 50 Hz Generator DecalsGenerator Decals Cont inued DCA-70USI 50 Hz Generator DecalsDCA-70USI 50 Hz Installation When connecting the generator DCA-70USI 50 Hz InstallationOutdoor Installation Indoor InstallationDCA-70USI 50 Hz General Information Major Components DCA-70USI 50 Hz Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel Auto On/Off Engine Controller Mpec Major faults will shutdown the generatorDCA-70USI 50 Hz Engine Operating Panel Output Terminal Familiarization DCA-70USI 50 Hz Output Terminal Panel FamiliarizationF.C.I. Receptacle 100VAC Gfci ReceptaclesBlower Fan Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-70USI 50 Hz Load ApplicationGenerator Amperage Voltage Selector SwitchDCA-70USI 50 Hz Generator Outputs Generator OutputVoltagesReading Amperage How to Read the OutputTerminal GaugesDCA-70USI 50 Hz Gauge Reading 3Ø 220/127 Output Terminal Lug Voltages Three-Phase PositionDCA-70USI 50 Hz Output Terminal Panel Connections Uvwo Terminal Output Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-70USI 50 Hz Output Terminal Panel Connections3Ø 440/254 Output Terminal Lug Voltages Fuel Check DCA-70USI 50 Hz PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureMust be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-70USI 50 Hz Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsNo Load Engine Running LED onPlace the Mpec Control Switch in the Auto position Starting Auto ModeShutdown Procedure To shutdown the generator use the following procedureDCA-70USI 50 Hz Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelCoupler Type of hitch used on the trailer for towing DCA-70USI 50 Hz -TRAILER MaintenanceTrailer Maintenance Hydraulic Surge Brakes Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-70USI 50 Hz -TRAILER MaintenanceLug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-70USI 50 Hz -TRAILER Wiring DiagramGenerator Wiring Diagram DCA-70USI 50 Hz Generatorwiring DiagramEngine Wiring Diagram DCA-70USI 50 Hz Enginewiring DiagramGenerator Troubleshooting DCA-70USI 50 Hz -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70USI 50 Hz -TROUBLESHOOTING Engine ControllerIf more than one of the same Items Found In the Items Number ColumnDCA-70USI 50 Hz Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 100683 0602122093100174 0602123090DCA-70USI 50 Hz Engine and Radiator Assy M1303200103 M29232000241132402311 1132400791DCA-70USI 50 Hz Engine and Radiator ASSY. 0605515106 01500000180016906020 0199900600Output Terminal Assy DCA-70USI 50 Hz Outputterminal Assy0039312000 M2230700113M2233000004 M2233100004DCA-70USI 50 Hz Battery Assy M9103000304 0602220187627MFD M9210500014DCA-70USI 50 Hz Muffler Assy M2333200404 M23301010030017112030 M233000903DCA-70USI 50 Hz Fuel Tank Assy 0605516090 M23630012020605505070 0605501079Enclosure #1 Assy DCA-70USI 50 Hz Enclosure #1 Assy0603306797 M2413001702M2363300603 0016910030DCA-70USI 50 Hz Enclosure #1 ASSY. 31C 0041220000 001012005031A 0030020000 31B 0040020000Enclosure #2 Assy DCA-70USI 50 Hz Enclosure #2 AssyM2443301103 M2443000802M2493303103 M2443000604DCA-70USI 50 Hz Rubber Seals Assy 0229200125 02292008400314502250 0229200950DCA-70USI 50 Hz Name Plate and Decals Assy M2550000703 M1550000204M1550002203 M2550000304Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is