Multiquip operation manual DCA-70USI 50 Hz -TRAILER Maintenance, Trailer Maintenance

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DCA-70USI (50 Hz) —TRAILER MAINTENANCE

Trailer Maintenance

This section is intended to provide the user with generic trailer service and maintenance information.The service and maintenance guidelines referenced in this section refer to a wide range of trailers.

Remember periodic inspection of the trailer will ensure safe towing of the generator and will prevent personal injury and damage to the equipment.

The definitions below describe some of the major components of a typical trailer that would be used with the DCA-70USI Ultra SilentGenerator.

1.Fuel Cell - Provides an adequate amount of fuel for the equipment in use. Fuel cells must be empty when trans- porting equipment.

2.Braking System - System employed in stopping the trailer. Typical braking systems are electric, surge, hy- draulic, hydraulic-surge and air.

3.GVWR- Gross Vehicle Weight Rating (GVWR) is the maximum number of pounds the trailer can carry, in- cluding the fuel cell (empty).

4.Frame Length - Measurement is from the ball hitch to the rear bumper (reflector).

5.Frame Width - Measurement is from fender to fender

6.Jack Stand - Trailer support device with maximum pound requirement from the tongue of the trailer.

7.Coupler - Type of hitch used on the trailer for towing.

7.Coupler - Type of hitch used on the trailer for towing.

8.Tire Size - Indicates the diameter of the tire in inches (10,12,14, etc.), and the width in millimeters (175,185,205, etc.). The tire diameter must match the diameter of the tire rim.

9.Tire Ply - The tire ply (layers) number is rated in letters; 2-ply,4-ply,6-ply, etc.

10.Wheel Hub - The wheel hub is connected to the trailer’s axle.

11.Tire Rim - Tires mounted on a tire rim. The tire rim must match the size of the tire.

12.Lug Nuts - Used to secure the wheel to the wheel hub. Always use a torque wrench to tighten down the lug nuts. See Table 16 and Figure 59 for lug nut tightening and sequence.

13.Axle - Indicates the maximum weight the axle can sup- port in pounds, and the diameter of the axle expressed in inches. Please note that some trailers have a double axle. This will be shown as 2-6000 lbs., meaning two axles with a total weight capacity of 6000 pounds.

14.Suspension - Protects the trailer chassis from shocks transmitted through the wheels. Types of suspension used are leaf, Q-flex, and air ride.

15.Electrical - Electrical connectors (looms) are provided with the trailer so the brake lights and turn signals can be connected to the towing vehicle.

16.Application - Indicates which units can be employed on a particular trailer.

DCA-70USI (50 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (04/22/05) — PAGE 41

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Contents Model DCA-70USI Parts List NO. M2900000314Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents Direct TOLL-FREE access to our Parts Department DCA-70USI 50 Hz Specifications Dimensions DCA-70USI 50 Hz Dimensions TOP, Side and FrontYou can be injured if you do not follow directions DCA- 70USI 50 Hz Safety Message Alert SymbolsThis generator, other property, or DCA- 70USI 50 Hz Safety Message Alert SymbolsDCA-70USI 50 Hz Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyDCA-70USI 50 Hz Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-70USI 50 Hz Generator DecalsGenerator Decals Cont inued DCA-70USI 50 Hz Generator DecalsDCA-70USI 50 Hz Installation Outdoor Installation DCA-70USI 50 Hz InstallationIndoor Installation When connecting the generatorDCA-70USI 50 Hz General Information Major Components DCA-70USI 50 Hz Major ComponentsPage DCA-70USI 50 Hz Generator Control Panel DCA-70USI 50 Hz Engine Operating Panel Auto On/Off Engine Controller Mpec Major faults will shutdown the generatorDCA-70USI 50 Hz Engine Operating Panel Output Terminal Familiarization DCA-70USI 50 Hz Output Terminal Panel FamiliarizationF.C.I. Receptacle 100VAC Gfci ReceptaclesBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-70USI 50 Hz Load Application Motors and motor-drivenDCA-70USI 50 Hz Generator Outputs Voltage Selector SwitchGenerator OutputVoltages Generator AmperageReading Amperage How to Read the OutputTerminal GaugesDCA-70USI 50 Hz Gauge Reading DCA-70USI 50 Hz Output Terminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø 220/127 Output Terminal Lug Voltages1Ø 200V/100V Output Terminal Lug Voltages DCA-70USI 50 Hz Output Terminal Panel Connections3Ø 440/254 Output Terminal Lug Voltages Circuit Breakers DCA-70USI 50 Hz PRE-SETUPLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWiring AlternatorBefore Starting DCA-70USI 50 Hz Generator START-UP Procedure ManualEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelNo Load Engine Running LED onShutdown Procedure Starting Auto ModeTo shutdown the generator use the following procedure Place the Mpec Control Switch in the Auto positionDCA-70USI 50 Hz Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterCoupler Type of hitch used on the trailer for towing DCA-70USI 50 Hz -TRAILER MaintenanceTrailer Maintenance Brakes Brake AdjustmentCheck the wheel and drum for free rotation Hydraulic Surge BrakesSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-70USI 50 Hz -TRAILER MaintenanceLug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-70USI 50 Hz -TRAILER Wiring DiagramGenerator Wiring Diagram DCA-70USI 50 Hz Generatorwiring DiagramEngine Wiring Diagram DCA-70USI 50 Hz Enginewiring DiagramGenerator Troubleshooting DCA-70USI 50 Hz -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70USI 50 Hz -TROUBLESHOOTING Engine ControllerIf more than one of the same Items Found In the Items Number ColumnDCA-70USI 50 Hz Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-70USI 50 HZ Generator Assy DCA-70USI 50 Hz Generator Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX Assy DCA-70USI 50 Hz Control BOX ASSY. 100174 06021220930602123090 100683DCA-70USI 50 Hz Engine and Radiator Assy 1132402311 M29232000241132400791 M1303200103DCA-70USI 50 Hz Engine and Radiator ASSY. 0016906020 01500000180199900600 0605515106Output Terminal Assy DCA-70USI 50 Hz Outputterminal AssyM2233000004 M2230700113M2233100004 0039312000DCA-70USI 50 Hz Battery Assy 627MFD 0602220187M9210500014 M9103000304DCA-70USI 50 Hz Muffler Assy 0017112030 M2330101003M233000903 M2333200404DCA-70USI 50 Hz Fuel Tank Assy 0605505070 M23630012020605501079 0605516090Enclosure #1 Assy DCA-70USI 50 Hz Enclosure #1 AssyM2363300603 M24130017020016910030 0603306797DCA-70USI 50 Hz Enclosure #1 ASSY. 31A 0030020000 001012005031B 0040020000 31C 0041220000Enclosure #2 Assy DCA-70USI 50 Hz Enclosure #2 AssyM2493303103 M2443000802M2443000604 M2443301103DCA-70USI 50 Hz Rubber Seals Assy 0314502250 02292008400229200950 0229200125DCA-70USI 50 Hz Name Plate and Decals Assy M1550002203 M1550000204M2550000304 M2550000703Terms and Conditions of Sale Parts DCA-70USI 50 Hz Operation and Parts Manual REV. #1 04/22/05 Your Local Dealer is